Yanmar YM155 YM155D tractor Workshop Service Manual
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🏷️ Basic Information Identification Make: Yanmar Model: YM155 / YM155D Product Type: Workshop Service Manual Category: Agricultural Tractor 👋 Introduction Market Position Target Audience: Mechanics and DIY owners seeking to repair or maintain their Yanmar YM155/YM155D tractor Competitive Analysis Value Proposition: Comprehensive, step-by-step procedures and diagrams at an accessible price point for effective self-service Key Features Ease Of Use: Prepared with simple explanations to facilitate understanding for personnel with varying levels of experience Completeness: Described as 100% complete and intact, with no missing or corrupt pages/sections Accessibility: Instant PDF download provides immediate access without shipping delays or costs 📋 Manual Details Coverage Areas Primary Coverage: Repair and Maintenance Secondary Coverage: Adjustments, Troubleshooting, Disassembly, Assembly Page Count Total Pages: 61 Paragraph Count: 295 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Download Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine diagnostics, removal, installation, disassembly, assembly, cooling system, lubrication system, fuel system (carburetor/injection depending on variant), ignition system (if applicable) Drivetrain Systems: Transmission (gearbox), clutch, differential, drive axles, PTO (Power Take-Off) system Chassis Systems: Steering system, braking system, hydraulic system (lift arms, three-point hitch), front and rear axles, wheel bearings Electrical Systems: Wiring diagrams, lighting, starting system, charging system (alternator/generator), battery maintenance, starter motor, electrical component testing Bodywork And Operator Station: Fender removal/installation, seat adjustments, control levers, dashboard indicators Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (engine oil, transmission oil, hydraulic fluid), filter replacements, lubrication points, pre-operation checks Repair Procedures: Detailed step-by-step repair instructions for all covered systems, component replacement, seal replacement Adjustment Procedures: Valve lash adjustment, brake adjustment, clutch adjustment, hydraulic pressure adjustments, PTO engagement adjustments Troubleshooting Procedures: Diagnostic flowcharts, symptom-based troubleshooting, common problem identification and solutions Disassembly Assembly: Complete instructions for taking apart and reassembling major components and sub-assemblies Technical Depth Depth: Comprehensive Workshop Level Detail Level: Step-by-step instructions with clear explanations and pictorial diagrams Special Tools: Reference to specific Yanmar special service tool numbers and their usage Specifications: Includes crucial service data, factory specifications, and allowable limits for measurements and adjustments Diagrams Illustrations: Exploded diagrams, detailed drawings, and photographs to guide repair procedures 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader Print Quality Printability: Yes, all pages are printable Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: N/A (Digital Format) Content Organization Organization: Information is divided into logical groups for systems and components ⚙️ Engine Specifications Primary Engine Manufacturer: Yanmar Model Designation: YM155 / YM155D (specific engine model likely detailed within manual) Performance Horsepower: Likely in the 15-20 HP range (specific to model variant, detailed in manual) Engine Type: Diesel (typical for Yanmar tractors of this era) Fuel System Fuel Type: Diesel Injection Type: Direct Injection or Indirect Injection (specific to engine model) Cooling System Cooling Method: Liquid-Cooled (typical for this tractor class) Lubrication System Oil Type: Diesel Engine Oil (specific grade and viscosity to be detailed in manual, e.g., API CD/CF or similar) 🔧 Transmission Standard Transmission Type: Manual Transmission (likely with multiple forward and reverse gears) Gear Configuration: Likely a constant mesh gear system with a shuttle shifter or sliding gears Features Clutch Type: Single Plate Dry Clutch Drive Configuration: 2WD or 4WD (YM155D likely signifies 4WD, detailed in manual) Pto System: Rear Power Take-Off (PTO) with standard RPM (e.g., 540 RPM) 📐 Dimensions Weights Operating Weight: Varies by configuration, likely in the 1000-1500 kg range (specifics in manual) Weight Distribution: Front and Rear axle weights (detailed in manual for stability calculations) Wheelbase: Varies by model, typically around 1500-1700 mm (specifics in manual) Ground Clearance: Sufficient for agricultural use, detailed in manual 🛡️ Safety Features Ratings Operator Safety Emphasis: Manual includes safety precautions, DANGER, CAUTION, and NOTE remarks Active Features Brake Type: Mechanical Drum Brakes (typical for this class, though disc brakes may be present on some variants) Parking Brake: Mechanical Parking Brake system Passive Features Roll Over Protection: ROPS (Roll-Over Protective Structure) is often an option or standard on later models, but may not be explicitly covered unless fitted. Manual emphasizes safe operation. Seatbelt: Seatbelts may be fitted depending on the original configuration and regulatory requirements. 💡 Technology Features Infotainment Dashboard Features: Basic analog gauges for engine temperature, oil pressure, fuel level, and tachometer. Warning lights for charging system, oil pressure, etc. Driver Assistance Operator Controls: Manual operation of steering, clutch, throttle, gear selection, PTO engagement, and hydraulic controls. Connectivity Diagnostic Ports: Likely limited to basic electrical testing points, no advanced OBD-II style diagnostic ports. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-250 operating hours, or annually (specific interval in manual) Transmission Hydraulic Fluid Change: Often at 250-500 operating hours or every 1-2 years (specific interval in manual) Air Filter Cleaning Replacement: As needed based on operating conditions, typically checked every 50 hours and...
Diagnostic flowcharts, symptom-based troubleshooting, common problem identification and solutions
Disassembly Assembly:
Complete instructions for taking apart and reassembling major components and sub-assemblies
Technical Depth
Depth:
Comprehensive Workshop Level
Detail Level:
Step-by-step instructions with clear explanations and pictorial diagrams
Special Tools:
Reference to specific Yanmar special service tool numbers and their usage
Specifications:
Includes crucial service data, factory specifications, and allowable limits for measurements and adjustments
Diagrams Illustrations:
Exploded diagrams, detailed drawings, and photographs to guide repair procedures
📊 Manual Specifications
File Format
Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital Format)
Content Organization
Organization:
Information is divided into logical groups for systems and components
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Yanmar
Model Designation:
YM155 / YM155D (specific engine model likely detailed within manual)
Performance
Horsepower:
Likely in the 15-20 HP range (specific to model variant, detailed in manual)
Engine Type:
Diesel (typical for Yanmar tractors of this era)
Fuel System
Fuel Type:
Diesel
Injection Type:
Direct Injection or Indirect Injection (specific to engine model)
Cooling System
Cooling Method:
Liquid-Cooled (typical for this tractor class)
Lubrication System
Oil Type:
Diesel Engine Oil (specific grade and viscosity to be detailed in manual, e.g., API CD/CF or similar)
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (likely with multiple forward and reverse gears)
Gear Configuration:
Likely a constant mesh gear system with a shuttle shifter or sliding gears
Features
Clutch Type:
Single Plate Dry Clutch
Drive Configuration:
2WD or 4WD (YM155D likely signifies 4WD, detailed in manual)
Pto System:
Rear Power Take-Off (PTO) with standard RPM (e.g., 540 RPM)
📐 Dimensions
Weights
Operating Weight:
Varies by configuration, likely in the 1000-1500 kg range (specifics in manual)
Weight Distribution:
Front and Rear axle weights (detailed in manual for stability calculations)
Wheelbase:
Varies by model, typically around 1500-1700 mm (specifics in manual)
Ground Clearance:
Sufficient for agricultural use, detailed in manual
🛡️ Safety Features
Ratings
Operator Safety Emphasis:
Manual includes safety precautions, DANGER, CAUTION, and NOTE remarks
Active Features
Brake Type:
Mechanical Drum Brakes (typical for this class, though disc brakes may be present on some variants)
Parking Brake:
Mechanical Parking Brake system
Passive Features
Roll Over Protection:
ROPS (Roll-Over Protective Structure) is often an option or standard on later models, but may not be explicitly covered unless fitted. Manual emphasizes safe operation.
Seatbelt:
Seatbelts may be fitted depending on the original configuration and regulatory requirements.
💡 Technology Features
Infotainment
Dashboard Features:
Basic analog gauges for engine temperature, oil pressure, fuel level, and tachometer. Warning lights for charging system, oil pressure, etc.
Driver Assistance
Operator Controls:
Manual operation of steering, clutch, throttle, gear selection, PTO engagement, and hydraulic controls.
Connectivity
Diagnostic Ports:
Likely limited to basic electrical testing points, no advanced OBD-II style diagnostic ports.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, or annually (specific interval in manual)
Transmission Hydraulic Fluid Change:
Often at 250-500 operating hours or every 1-2 years (specific interval in manual)
Air Filter Cleaning Replacement:
As needed based on operating conditions, typically checked every 50 hours and replaced annually or more frequently if dirty.
Fluid Specifications
Hydraulic Fluid Type:
Yanmar specific hydraulic oil or equivalent UTF (Universal Tractor Transmission Fluid) meeting Yanmar specifications. Capacity and grade detailed in manual.
Coolant Type:
Ethylene Glycol based antifreeze/coolant mixture with appropriate water ratio for operating temperature. Capacity and mixture ratio in manual.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump seals, PTO clutch engagement issues, starter motor reliability, minor electrical gremlins (common for tractors of this age). Manual addresses troubleshooting.
Preventative Maintenance Importance:
Manual stresses following periodic maintenance for longevity and reliability, highlighting the importance of using correct lubricants and parts.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Yanmar is a Japanese company with a long history in diesel engines and compact construction and agricultural equipment.
Model Evolution
Tractor Lineage:
The YM series represents Yanmar's line of compact tractors, designed for small farms, landscaping, and general utility work.
Production
Production Era:
The YM155 series likely falls within the late 1980s to early 1990s production period for Yanmar's compact tractor offerings.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Yanmar tractors of this era are recognized for their reliability, durability, and compact size, making them popular for hobby farms and smallholding use. Specific awards for this model are not readily available but the brand has a strong reputation.