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1958-1964 Harley Davidson FL And FLH DUO-GLIDE 74 OHV PANHEAD Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FL/FLH Duo-Glide Engine Type: 74 OHV Panhead Production Years Covered: 1958-1964 Codes Engine Code Family: Panhead Generation Generation Identifier: Duo-Glide Era 👋 Introduction Market Position Target Audience: Harley-Davidson owners and independent repair shops specializing in vintage motorcycles. Competitive Analysis Manual Value Proposition: Most comprehensive and cost-effective service manual available for this model range, replicating shop-level repair capabilities. Key Features Content Comprehensiveness: Covers all models, engines, trim, and transmission types within the specified year range. Repair Simplicity: Designed for ease of use with step-by-step instructions and exploded views. Safety Emphasis: Highlights the importance of regular maintenance for safe operation. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, and Repair Included Models: FL, FLH Included Engine Variants: 74 OHV Panhead (all variants) Included Transmission Types: All types Page Count Estimated Page Count: N/A (Digital Product) Manual Type Manual Type: Professional Service & Repair Manual Language Language: English Format File Format: PDF/ZIP Delivery Method: Electronic (Email) 📖 Manual Coverage Systems Covered Engine: Comprehensive Engine Overhaul, Tuning, and Reassembly Engine Electrics: Ignition System, Charging System, Lighting Circuits Fuel System: Carburetor Service (e.g., Linkert), Fuel Tank, Fuel Lines, Fuel Pump Exhaust System: Exhaust Pipes, Mufflers, Mounting Hardware Clutch: Clutch Operation, Adjustment, and Rebuild Transmission: Gearbox Overhaul, Shifting Mechanisms, Lubrication Front Suspension: Front Fork Service, Oil Replacement, and Seal Replacement Steering: Steering Head Bearings Adjustment and Service Rear Drive: Primary Chain, Rear Belt, Sprockets, and Drive Chain (if applicable) Brakes: Drum Brake Service, Adjustment, Bleeding (if applicable), Pad/Shoe Replacement Wheels Tires: Wheel Bearing Service, Tire Mounting and Balancing, Wheel Truing Frame: Frame Inspection, Engine Mounts, Chassis Lubrication Points Equipment: Seat Mounting and Adjustment, Foot Controls, Handlebars Electrical Equipment: General Wiring, Headlight Alignment, Instrument Cluster Instruments: Speedometer, Tachometer (if equipped), Indicator Lights Lights: Headlight, Taillight, Turn Signals (if equipped), Brake Light Procedures Included Maintenance Schedule: Detailed Intervals for Regular Service Operations Pre Delivery Check: Pre-Sale Inspection and Preparation Procedures General Instructions: Safe Workshop Practices and General Repair Guidelines Troubleshooting: Diagnosing and Resolving Common Issues Disassembly Assembly: Step-by-step instructions with exploded views for component removal and installation Tuning Adjustment: Engine timing, carburetor adjustments, brake adjustments, clutch adjustments Fluid Management: Oil changes, lubrication schedules, fluid capacity specifications Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams Storage Procedures: Proper procedures for long-term vehicle storage Technical Depth Depth Of Coverage: Comprehensive: from routine maintenance to major engine and transmission rebuilds. Diagnostics: Detailed troubleshooting guides for identifying and rectifying faults. Illustrations: Includes exploded views for clear understanding of component relationships. Specificity: Covers specific procedures like primary chain case lubricant checks, rear belt deflection, and front fork oil changes. 📊 Manual Specifications File Format File Type: PDF/ZIP Print Quality Printability: Yes, all pages are printable. Digital Quality: High-quality digital reproduction of original service information. Binding Type Binding: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Family: Panhead Engine Configuration: V-Twin, Overhead Valve (OHV) Displacement: 74 cubic inches (approx. 1200cc) Performance Horsepower: Typically in the range of 50-60 HP (Varies by specific tune and year) Torque: Approx. 65-75 lb-ft (Varies by specific tune and year) Fuel System Carburetor Type: Likely Harley-Davidson Linkert, potentially others depending on year and specific model Fuel Type: Leaded gasoline (typical for era), may require additives for modern unleaded Ignition System Ignition Type: Contact Breaker Points, Battery and Coil Ignition Lubrication Oil System Type: Total Loss or Recirculating with oil tank Cooling Cooling Method: Air Cooled 🔧 Transmission Standard Transmission Type: 4-Speed Constant Mesh Optional Optional Features: Foot shift, hand clutch operation Features Gear Ratios: Detailed within manual (specific ratios vary) Primary Drive: Primary chain drive to transmission Final Drive: Belt Drive Lubricant Transmission Fluid Spec: Refer to manual for specific gear oil viscosity (e.g., Harley-Davidson Genuine Transmission Fluid or equivalent GL-80/90). 📐 Dimensions Exterior Wheelbase: Refer to specific model year specifications within manual. Seat Height: Refer to specific model year specifications within manual. Weights Dry Weight: Approx. 500-550 lbs (varies by model FL vs FLH and accessories) 🛡️ Safety Features Ratings Safety Ratings: N/A (Vehicle not subject to modern safety rating systems) Active Features Active Safety: Drum Brakes (Front and Rear), Effective Suspension System Passive Features Passive Safety: Robust Frame Construction Warnings Maintenance Warning: Lack of regular maintenance can affect safe operation, potentially resulting in death or serious injury. 💡 Technology Features Infotainment Infotainment System: N/A (No integrated infotainment systems on this model) Driver Assistance Driver Assistance Features: N/A (No driver assistance features) Connectivity Connectivity Options: N/A (No connectivity features) Lighting Technology Headlight Type: Halogen (typically sealed beam unit) 🔧 Maintenance Service Intervals General Maintenance Schedule: Detailed in the Maintenance Schedule section, covering regular service intervals. Engine Oil Change: Refer to manual for specific mileage/time intervals, typically based on usage. Transmission Fluid Change: Refer to manual...
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Tipo: Motorcycle
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Sku: 573990
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1958-1964 Harley Davidson FL And FLH DUO-GLIDE 74 OHV PANHEAD Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FL/FLH Duo-Glide
Engine Type:
74 OHV Panhead
Production Years Covered:
1958-1964
Codes
Engine Code Family:
Panhead
Generation
Generation Identifier:
Duo-Glide Era
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners and independent repair shops specializing in vintage motorcycles.
Competitive Analysis
Manual Value Proposition:
Most comprehensive and cost-effective service manual available for this model range, replicating shop-level repair capabilities.
Key Features
Content Comprehensiveness:
Covers all models, engines, trim, and transmission types within the specified year range.
Repair Simplicity:
Designed for ease of use with step-by-step instructions and exploded views.
Safety Emphasis:
Highlights the importance of regular maintenance for safe operation.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, and Repair
Included Models:
FL, FLH
Included Engine Variants:
74 OHV Panhead (all variants)
Included Transmission Types:
All types
Page Count
Estimated Page Count:
N/A (Digital Product)
Manual Type
Manual Type:
Professional Service & Repair Manual
Language
Language:
English
Format
File Format:
PDF/ZIP
Delivery Method:
Electronic (Email)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive Engine Overhaul, Tuning, and Reassembly
Engine Electrics:
Ignition System, Charging System, Lighting Circuits
Fuel System:
Carburetor Service (e.g., Linkert), Fuel Tank, Fuel Lines, Fuel Pump
Exhaust System:
Exhaust Pipes, Mufflers, Mounting Hardware
Clutch:
Clutch Operation, Adjustment, and Rebuild
Transmission:
Gearbox Overhaul, Shifting Mechanisms, Lubrication
Front Suspension:
Front Fork Service, Oil Replacement, and Seal Replacement
Steering:
Steering Head Bearings Adjustment and Service
Rear Drive:
Primary Chain, Rear Belt, Sprockets, and Drive Chain (if applicable)
Brakes:
Drum Brake Service, Adjustment, Bleeding (if applicable), Pad/Shoe Replacement
Wheels Tires:
Wheel Bearing Service, Tire Mounting and Balancing, Wheel Truing
Frame:
Frame Inspection, Engine Mounts, Chassis Lubrication Points
Equipment:
Seat Mounting and Adjustment, Foot Controls, Handlebars
Electrical Equipment:
General Wiring, Headlight Alignment, Instrument Cluster
Instruments:
Speedometer, Tachometer (if equipped), Indicator Lights
Lights:
Headlight, Taillight, Turn Signals (if equipped), Brake Light
Procedures Included
Maintenance Schedule:
Detailed Intervals for Regular Service Operations
Pre Delivery Check:
Pre-Sale Inspection and Preparation Procedures
General Instructions:
Safe Workshop Practices and General Repair Guidelines
Troubleshooting:
Diagnosing and Resolving Common Issues
Disassembly Assembly:
Step-by-step instructions with exploded views for component removal and installation
Tuning Adjustment:
Engine timing, carburetor adjustments, brake adjustments, clutch adjustments
Fluid Management:
Oil changes, lubrication schedules, fluid capacity specifications
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams
Storage Procedures:
Proper procedures for long-term vehicle storage
Technical Depth
Depth Of Coverage:
Comprehensive: from routine maintenance to major engine and transmission rebuilds.
Diagnostics:
Detailed troubleshooting guides for identifying and rectifying faults.
Illustrations:
Includes exploded views for clear understanding of component relationships.
Specificity:
Covers specific procedures like primary chain case lubricant checks, rear belt deflection, and front fork oil changes.
📊 Manual Specifications
File Format
File Type:
PDF/ZIP
Print Quality
Printability:
Yes, all pages are printable.
Digital Quality:
High-quality digital reproduction of original service information.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Family:
Panhead
Engine Configuration:
V-Twin, Overhead Valve (OHV)
Displacement:
74 cubic inches (approx. 1200cc)
Performance
Horsepower:
Typically in the range of 50-60 HP (Varies by specific tune and year)
Torque:
Approx. 65-75 lb-ft (Varies by specific tune and year)
Fuel System
Carburetor Type:
Likely Harley-Davidson Linkert, potentially others depending on year and specific model
Fuel Type:
Leaded gasoline (typical for era), may require additives for modern unleaded
Ignition System
Ignition Type:
Contact Breaker Points, Battery and Coil Ignition
Lubrication
Oil System Type:
Total Loss or Recirculating with oil tank
Cooling
Cooling Method:
Air Cooled
🔧 Transmission
Standard
Transmission Type:
4-Speed Constant Mesh
Optional
Optional Features:
Foot shift, hand clutch operation
Features
Gear Ratios:
Detailed within manual (specific ratios vary)
Primary Drive:
Primary chain drive to transmission
Final Drive:
Belt Drive
Lubricant
Transmission Fluid Spec:
Refer to manual for specific gear oil viscosity (e.g., Harley-Davidson Genuine Transmission Fluid or equivalent GL-80/90).
📐 Dimensions
Exterior
Wheelbase:
Refer to specific model year specifications within manual.
Seat Height:
Refer to specific model year specifications within manual.
Weights
Dry Weight:
Approx. 500-550 lbs (varies by model FL vs FLH and accessories)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Vehicle not subject to modern safety rating systems)
Active Features
Active Safety:
Drum Brakes (Front and Rear), Effective Suspension System
Passive Features
Passive Safety:
Robust Frame Construction
Warnings
Maintenance Warning:
Lack of regular maintenance can affect safe operation, potentially resulting in death or serious injury.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment systems on this model)
Driver Assistance
Driver Assistance Features:
N/A (No driver assistance features)
Connectivity
Connectivity Options:
N/A (No connectivity features)
Lighting Technology
Headlight Type:
Halogen (typically sealed beam unit)
🔧 Maintenance
Service Intervals
General Maintenance Schedule:
Detailed in the Maintenance Schedule section, covering regular service intervals.
Engine Oil Change:
Refer to manual for specific mileage/time intervals, typically based on usage.
Transmission Fluid Change:
Refer to manual for specific mileage/time intervals.
Primary Chain Lubrication:
Regular checks and topping up as per manual.
Front Fork Oil Change:
Refer to manual for recommended intervals.
Fluid Specifications
Engine Oil Type:
Viscosity and type specified in manual (e.g., SAE 50, HD 360 or equivalent).
Transmission Fluid Type:
Refer to manual for specific gear oil viscosity (e.g., Harley-Davidson Genuine Transmission Fluid or equivalent GL-80/90).
Front Fork Oil Type:
Refer to manual for specific fork oil weight and type.
Known Issues
Common Wear Items:
Valve guides, oil seals, primary chain adjustment, brake shoes, steering head bearings, fork seals.
Carburetor Issues:
Linkert carburetor tuning and adjustment can be sensitive.
Electrical Aging:
Age-related degradation of wiring insulation and electrical components.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a long history of producing heavyweight cruisers.
Model Evolution
Model Lineage:
The Duo-Glide followed the Hydra-Glide and preceded the Electra-Glide, representing a significant step in Harley-Davidson's development, introducing dual rear shock absorbers as standard.
Production
Production Period:
1958-1964
Manufacturing Location:
Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Model Recognition:
Highly regarded as a classic American motorcycle, iconic for its design and the 'Panhead' engine.
Ratings
Owner Satisfaction:
Generally high among enthusiasts who appreciate vintage motorcycles.
Certifications
Manual Certification:
This manual is presented as the 'SAME manual used in the local service/repair shop', implying professional standard.
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