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Triumph Vitesse 1962-1971 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Vitesse Model Years Covered: 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971 Chassis Codes: Vitesse Mk1, Vitesse Mk2 👋 Introduction Market Position Target Audience: Owners and mechanics of Triumph Vitesse vehicles from 1962-1971, seeking detailed repair and maintenance information. Competitive Analysis Advantage: Provides comprehensive, factory-authorized information, crucial for maintaining and repairing these classic British sports cars accurately. Key Features Comprehensiveness: Covers all aspects of vehicle service and repair, from routine maintenance to major overhauls. Organization: Features a table of contents for easy navigation and quick access to specific information. Accessibility: Digital format allows for convenient storage, searching, and printing of specific sections. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Secondary Coverage: Troubleshooting, Maintenance, Workshop, Shop Repair Page Count Estimated Page Count: Varies by specific edition; typically 300-600 pages for a comprehensive factory manual of this era. Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, tuning, carburetion, ignition system, cooling system, lubrication system, exhaust system, engine specifications, troubleshooting. Transmission: Manual gearbox overhaul and repair, clutch operation and adjustment, driveshafts, universal joints, gearbox specifications. Brakes: Brake system inspection, hydraulic system maintenance, disc brake overhaul (front), drum brake overhaul (rear), parking brake, brake fluid specifications, bleeding procedures. Suspension And Steering: Front suspension (independent, coil springs, wishbones), rear suspension (live axle, leaf springs), shock absorbers, steering rack, steering column, wheel alignment specifications. Electrical System: Wiring diagrams, starter motor, dynamo/alternator, battery, lighting system (headlights, taillights, indicators), dashboard instruments, horn, ignition switch, fuses, circuit protection. Bodywork And Chassis: Body panel repair, chassis inspection, door mechanisms, window mechanisms, convertible top (if applicable), bumpers, trim, rust prevention and repair. Fuel System: Fuel tank, fuel lines, fuel pump, carburettor models (e.g., Zenith, SU), carburettor tuning and overhaul, fuel filter replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, ignition timing adjustment, valve clearance adjustment, lubrication points, fluid level checks. Troubleshooting: Diagnostic charts for common problems (engine misfire, starting issues, braking problems, electrical faults), symptom-based repair guidance. Major Repairs: Engine rebuild procedures, gearbox rebuild, brake system overhauls, suspension component replacement, steering system repairs. Diagnostics: Engine diagnostic tests, electrical system testing, carburetor adjustments, ignition system checks. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Includes detailed specifications, diagrams, and step-by-step instructions for disassembly, repair, and reassembly. 📊 Manual Specifications File Format Format: PDF Searchability: Typically text-searchable PDF for easy information retrieval. Compatibility: Compatible with all versions of Windows & Mac operating systems. Required Software: Adobe PDF Reader & WinZip (for potential archive extraction). Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder OHC (Overhead Camshaft) Engine Displacement Mk1: 1596 cc (1.6 Litres) Engine Displacement Mk2: 1998 cc (2.0 Litres) Performance Horsepower Mk1: Approx. 63 bhp (brake horsepower) at ~4500 rpm Horsepower Mk2: Approx. 95-104 bhp depending on carburettion (e.g., twin Stromberg CD175 or SU HS4) Torque Mk1: Approx. 80 lb-ft (pound-feet) at ~2500 rpm Torque Mk2: Approx. 117-122 lb-ft at ~3500 rpm Fuel System Carburettion Mk1: Single Zenith 36 W-T Carburettor (later models may have SU Hif or CD series) Carburettion Mk2: Twin Stromberg CD175 or Twin SU HS4 Carburettors Fuel Type: Leaded or Unleaded Petrol (depending on engine modifications and octane rating requirements) Other Engine Code Example: CH (1.6L Mk1), Y (2.0L Mk2) 🔧 Transmission Standard Type: 4-speed Manual (Moss Box with Laycock De Normanville Overdrive optional on some models, particularly Mk2) Optional Overdrive: Laycock De Normanville Overdrive (often electrically operated, e.g., OD button on dashboard or steering column stalk) Features Clutch: Single dry plate diaphragm or coil spring clutch Gear Ratios: Specific gear ratios are detailed within the manual for both the standard gearbox and overdrive units. Fluid Specifications Gearbox Oil: GL4 Hypoid Gear Oil, e.g., Castrol EPX 90 or equivalent. Capacity approx. 1.8 - 2.0 litres. Overdrive Oil: Specific fluid requirements for overdrive unit, often automatic transmission fluid (ATF) or specific overdrive fluid. Capacity approx. 0.5 litres. 📐 Dimensions Exterior Wheelbase: Approx. 82 inches (2083 mm) Length: Approx. 156 inches (3962 mm) Width: Approx. 61.5 inches (1562 mm) Height: Approx. 49.5 inches (1257 mm) (Coupe) Weights Kerb Weight: Approx. 2000 - 2200 lbs (907 - 1000 kg), depending on model and equipment. Gross Vehicle Weight: Detailed in manual; typically around 2700 lbs (1225 kg). Wheels And Tires Wheel Size: 13 inch or 15 inch steel wheels Tire Size Example: 165-13 or 175-13 (for 13" wheels), 185-15 (for 15" wheels) Bolt Pattern: 4 x 4.5 inch (4 x 114.3 mm) PCD 🛡️ Safety Features Ratings Crash Testing: No formal crash test ratings as per modern standards for...
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Triumph Vitesse 1962-1971 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Vitesse
Model Years Covered:
1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971
Chassis Codes:
Vitesse Mk1, Vitesse Mk2
👋 Introduction
Market Position
Target Audience:
Owners and mechanics of Triumph Vitesse vehicles from 1962-1971, seeking detailed repair and maintenance information.
Competitive Analysis
Advantage:
Provides comprehensive, factory-authorized information, crucial for maintaining and repairing these classic British sports cars accurately.
Key Features
Comprehensiveness:
Covers all aspects of vehicle service and repair, from routine maintenance to major overhauls.
Organization:
Features a table of contents for easy navigation and quick access to specific information.
Accessibility:
Digital format allows for convenient storage, searching, and printing of specific sections.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Secondary Coverage:
Troubleshooting, Maintenance, Workshop, Shop Repair
Page Count
Estimated Page Count:
Varies by specific edition; typically 300-600 pages for a comprehensive factory manual of this era.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, carburetion, ignition system, cooling system, lubrication system, exhaust system, engine specifications, troubleshooting.
Transmission:
Manual gearbox overhaul and repair, clutch operation and adjustment, driveshafts, universal joints, gearbox specifications.
Brakes:
Brake system inspection, hydraulic system maintenance, disc brake overhaul (front), drum brake overhaul (rear), parking brake, brake fluid specifications, bleeding procedures.
Suspension And Steering:
Front suspension (independent, coil springs, wishbones), rear suspension (live axle, leaf springs), shock absorbers, steering rack, steering column, wheel alignment specifications.
Electrical System:
Wiring diagrams, starter motor, dynamo/alternator, battery, lighting system (headlights, taillights, indicators), dashboard instruments, horn, ignition switch, fuses, circuit protection.
Bodywork And Chassis:
Body panel repair, chassis inspection, door mechanisms, window mechanisms, convertible top (if applicable), bumpers, trim, rust prevention and repair.
Fuel System:
Fuel tank, fuel lines, fuel pump, carburettor models (e.g., Zenith, SU), carburettor tuning and overhaul, fuel filter replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, ignition timing adjustment, valve clearance adjustment, lubrication points, fluid level checks.
Troubleshooting:
Diagnostic charts for common problems (engine misfire, starting issues, braking problems, electrical faults), symptom-based repair guidance.
Major Repairs:
Engine rebuild procedures, gearbox rebuild, brake system overhauls, suspension component replacement, steering system repairs.
Diagnostics:
Engine diagnostic tests, electrical system testing, carburetor adjustments, ignition system checks.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Includes detailed specifications, diagrams, and step-by-step instructions for disassembly, repair, and reassembly.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically text-searchable PDF for easy information retrieval.
Compatibility:
Compatible with all versions of Windows & Mac operating systems.
Required Software:
Adobe PDF Reader & WinZip (for potential archive extraction).
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder OHC (Overhead Camshaft)
Engine Displacement Mk1:
1596 cc (1.6 Litres)
Engine Displacement Mk2:
1998 cc (2.0 Litres)
Performance
Horsepower Mk1:
Approx. 63 bhp (brake horsepower) at ~4500 rpm
Horsepower Mk2:
Approx. 95-104 bhp depending on carburettion (e.g., twin Stromberg CD175 or SU HS4)
Torque Mk1:
Approx. 80 lb-ft (pound-feet) at ~2500 rpm
Torque Mk2:
Approx. 117-122 lb-ft at ~3500 rpm
Fuel System
Carburettion Mk1:
Single Zenith 36 W-T Carburettor (later models may have SU Hif or CD series)
Carburettion Mk2:
Twin Stromberg CD175 or Twin SU HS4 Carburettors
Fuel Type:
Leaded or Unleaded Petrol (depending on engine modifications and octane rating requirements)
Other
Engine Code Example:
CH (1.6L Mk1), Y (2.0L Mk2)
🔧 Transmission
Standard
Type:
4-speed Manual (Moss Box with Laycock De Normanville Overdrive optional on some models, particularly Mk2)
Optional
Overdrive:
Laycock De Normanville Overdrive (often electrically operated, e.g., OD button on dashboard or steering column stalk)
Features
Clutch:
Single dry plate diaphragm or coil spring clutch
Gear Ratios:
Specific gear ratios are detailed within the manual for both the standard gearbox and overdrive units.
Fluid Specifications
Gearbox Oil:
GL4 Hypoid Gear Oil, e.g., Castrol EPX 90 or equivalent. Capacity approx. 1.8 - 2.0 litres.
Overdrive Oil:
Specific fluid requirements for overdrive unit, often automatic transmission fluid (ATF) or specific overdrive fluid. Capacity approx. 0.5 litres.
📐 Dimensions
Exterior
Wheelbase:
Approx. 82 inches (2083 mm)
Length:
Approx. 156 inches (3962 mm)
Width:
Approx. 61.5 inches (1562 mm)
Height:
Approx. 49.5 inches (1257 mm) (Coupe)
Weights
Kerb Weight:
Approx. 2000 - 2200 lbs (907 - 1000 kg), depending on model and equipment.
Gross Vehicle Weight:
Detailed in manual; typically around 2700 lbs (1225 kg).
Wheels And Tires
Wheel Size:
13 inch or 15 inch steel wheels
Tire Size Example:
165-13 or 175-13 (for 13" wheels), 185-15 (for 15" wheels)
Bolt Pattern:
4 x 4.5 inch (4 x 114.3 mm) PCD
🛡️ Safety Features
Ratings
Crash Testing:
No formal crash test ratings as per modern standards for vehicles of this era. Safety considerations primarily relate to chassis rigidity and occupant protection within the context of 1960s automotive engineering.
Active Features
Braking System:
Front disc brakes (Girling 9" or similar) and rear drum brakes. Powerful for its time, but require regular maintenance.
Passive Features
Seatbelts:
Optional or standard depending on model year and market. Manual provides installation and adjustment details if fitted.
Body Structure:
Body-on-chassis construction with reinforced passenger cell for its era.
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM radio, often optional. The manual may cover its installation or basic troubleshooting.
Dashboard Instruments:
Speedometer, tachometer (on some models), fuel gauge, oil pressure gauge, ammeter/voltmeter, temperature gauge. Manual details their function and troubleshooting.
Driver Assistance
ABS:
Not applicable for this era of vehicle.
Power Steering:
Not typically fitted as standard. Manual would cover manual steering system.
Connectivity
Usb Ports:
Not applicable for this era of vehicle.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 miles or 6 months (engine oil and filter). Detailed intervals are in the manual.
Tune Up:
Recommended annually or every 6,000 miles, including spark plugs, ignition points (if applicable), condenser, and carburettor adjustment.
Greasing:
Regular lubrication of suspension and steering components is critical for longevity, with specific points and intervals outlined in the manual.
Fluid Specifications
Engine Oil:
API SF or SG rated multi-viscosity oil, e.g., 20W-50 or 10W-30 depending on ambient temperature. Capacity approx. 4.5 - 5 litres (with filter).
Coolant:
Ethylene Glycol based antifreeze/coolant mixture. Capacity approx. 7-8 litres. Manual will specify the correct mix ratio.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the exact type and bleeding procedures.
Known Issues
Rust:
Prone to rust in common areas such as wheel arches, sills, floor pans, and around window seals. Regular inspection and preventative treatment are crucial.
Carburettor Tuning:
Carburettors (especially twin SU or Stromberg) require periodic adjustment for smooth running and optimal performance. Manual provides detailed guidance.
Overdrive Reliability:
Overdrive units can be complex and require correct fluid and maintenance to ensure longevity. Troubleshooting guides are valuable.
Electrical Issues:
As with many classic cars, wiring can degrade over time, leading to intermittent electrical faults. Wiring diagrams in the manual are essential for diagnosis.
Suspension Wear:
Bushings and ball joints in the suspension system can wear, leading to poor handling and noise. Manual provides replacement procedures.
📚 Vehicle History
Brand Heritage
Marque Context:
Triumph was a British manufacturer known for its sporty and stylish automobiles, part of the larger British Leyland conglomerate during much of the Vitesse's production.
Model Evolution
Production Start:
1962
Model Change 1966:
Introduction of the Vitesse Mk2 with the larger 2.0L engine and updated styling/features.
Body Styles:
Primarily offered as a 2-door coupe, with a convertible version also available (Vitesse Convertible).
Production
Manufacturing Location:
Coventry, England
Production End:
1971
🏆 Awards & Recognition
Recognitions
General Reputation:
The Triumph Vitesse is well-regarded by classic car enthusiasts for its sporty handling, attractive styling, and the availability of more powerful engines in the Mk2 models. It offered a compelling blend of performance and practicality for its time.
Club Support:
Strong support from Triumph owner's clubs worldwide, often providing valuable resources and community knowledge.
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