🏷️ Basic Information Identification Make: Austin Healey Model: Sprite Year: 1962 Chassis Code: AN5 👋 Introduction Market Position Target Audience: Owners of 1962 Austin Healey Sprite, independent mechanics, and vintage car enthusiasts. Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost of professional services, enabling cost savings on maintenance and repairs. Key Features Diagrams Illustrations: Includes detailed diagrams, illustrations, and wiring schematics for clear visual guidance. Step By Step: Features step-by-step instructions for all repair and maintenance procedures. Specificity: Vehicle-specific information, not generic advice, ensuring accuracy for the 1962 Sprite model. 📋 Manual Details Coverage Areas General Information: True Engine Mechanical System: True Engine Electrical System: True Emission Control System: True Fuel System: True Clutch System: True Manual Transaxle System: True Automatic Transaxle System: True Driveshaft And Axle: True Suspension System: True Steering System: True Restraint System: True Brake System: True Body Interior And Exterior: True Body Electrical System: True Heating Ventilation Air Conditioning: True Page Count Estimated Page Count: N/A (Digital Format) Manual Type Type: Service Repair Workshop Manual Language Primary Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Full mechanical and electrical system diagnosis, repair, and overhaul instructions for the 948cc OHV inline-four engine. Fuel: Carburetor (SU H2 or Zenith Stromberg CD175) tuning, overhaul, fuel pump, and fuel lines. Transmission: Manual transmission (4-speed) servicing, overhaul, clutch operation and replacement. Brakes: Front and rear drum brake system inspection, adjustment, relining, and hydraulic system bleeding. Suspension: Front independent suspension (trailing links, coil springs, kingpins) and rear live axle setup, including shock absorbers and bushings. Steering: Steering box, tie rods, and steering column service and adjustment. Electrical: Comprehensive wiring schematics, generator, starter motor, ignition system (distributor, coil, spark plugs), lighting, and instrumentation. Body: Body panel repair, door mechanisms, hood and trunk latches, interior trim, and weather stripping. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug checks, and lubrication points. Troubleshooting: Diagnostic procedures for common running issues, electrical faults, and mechanical problems. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Rebuild: Detailed instructions for complete engine, transmission, and carburetor rebuilds. Adjustments: Specific procedures for adjusting valves, ignition timing, carburetor mixture, and brake mechanisms. Technical Depth Depth: Comprehensive, from basic owner maintenance to full mechanical and electrical system overhauls, suitable for both novice and experienced mechanics. 📊 Manual Specifications File Format Readability: High-resolution PDF with searchable text for easy navigation. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) Compatibility Operating Systems: Compatible with all versions of Windows and macOS. Requirements Software: Adobe PDF Reader or compatible viewer required. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four, OHV (Overhead Valve) Displacement: 948 cc (57.9 cubic inches) Bore X Stroke: 2.56 in x 2.83 in (65 mm x 72 mm) Compression Ratio: 8.3:1 (approximate) Performance Horsepower: 43 bhp @ 5500 rpm (SAE Gross) Torque: 49 lb-ft @ 3000 rpm (SAE Gross) Fuel System Carburetor Type: Single SU H2 or Zenith Stromberg CD175 Fuel Type: Leaded gasoline (historically), unleaded with octane booster or hardened valve seats may be required for modern use. Ignition System Spark Plug Type: Champion N5C or equivalent (refer to manual for exact spec) Engine Oil Recommended Oil Viscosity: 20W-50 or 20W-40 (depending on climate, consult manual) Oil Capacity: 7.5 US pints (with filter change) 🔧 Transmission Standard Transmission Type: 4-speed manual transaxle Optional Automatic Transmission: Not typically offered for the 1962 model year; manual is standard. Features Gear Ratios: Specific ratios provided in manual for each gear. Fluid Type Gearbox Oil: GL-4 Hypoid Gear Oil (e.g., SAE 90) Fluid Capacity Gearbox Oil Capacity: Approx. 2.5 US pints Clutch Clutch Type: Dry single plate 📐 Dimensions Exterior Wheelbase: 82 inches (2083 mm) Overall Length: 144 inches (3658 mm) Overall Width: 52 inches (1321 mm) Overall Height: 49.5 inches (1257 mm) (hood up) Weights Curb Weight: Approx. 1500 lbs (680 kg) 🛡️ Safety Features Ratings Crash Safety Standards: Era-specific safety standards; modern crash test ratings are not applicable to this vintage vehicle. Active Features Brakes: Hydraulic drum brakes on all four wheels. Passive Features Seatbelts: Seatbelts were optional or not fitted as standard on early models; manual provides installation guidance if applicable. 💡 Technology Features Infotainment Audio System: Basic AM radio was an optional feature; no complex infotainment systems are present. Driver Assistance Driver Aids: None; this is a classic sports car with minimal electronic aids. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles or 6 months (refer to manual for specific recommendations). Tune Up: Recommended annually or every 6,000 miles, including spark plug, distributor, and carburetor checks. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Coolant:...