Mazda RX2 1970-1978 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: RX2 Model Code: S124A (Coupe), S124A/S132A (Sedan) Production Years Covered: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 Codes Chassis Codes: S124A (Coupe), S132A (Sedan) 👋 Introduction Market Position Era Context: The Mazda RX2, part of Mazda's early foray into rotary-powered vehicles, was a stylish and performance-oriented compact car that competed in a segment often dominated by piston-engined rivals. Competitive Analysis Competitors: Toyota Corolla, Datsun 1200/Sunny, Ford Escort, Holden Torana Key Features Rotary Engine Appeal: Unique smooth power delivery and higher revving capabilities compared to contemporary piston engines. Design: Sleek, sporty styling, particularly the coupe variant, which appealed to enthusiasts. Performance Focus: Positioned as a more engaging and performance-oriented option in its class. 📋 Manual Details Coverage Areas Body Styles: Coupe, Sedan Geographic Markets: Global (Primary focus on markets where RX2 was officially sold, e.g., Japan, Australia, North America) Page Count Estimated Pages: Approximately 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English (Likely translated from original Japanese) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Rotary (12A, 13A variations), Engine internals, Lubrication system, Cooling system, Fuel system, Ignition system, Emission control systems Transmission: Manual Transmission (4-speed, 5-speed), Automatic Transmission (optional), Clutch, Drivetrain components (driveshaft, differential) Suspension: Front Independent Suspension (MacPherson Strut), Rear Suspension (Leaf Spring or Coil Spring depending on variant), Steering system, Wheel alignment Brakes: Front Disc Brakes, Rear Drum Brakes, Brake hydraulics, Parking brake system Electrical: 12V Electrical System, Battery, Charging system (alternator), Starting system, Lighting system, Instrumentation, Ignition and related controls, Wiring diagrams Body And Chassis: Body construction, Frame (if applicable), Doors, Hood, Trunk, Glass, Bumpers, Interior trim, Paint and corrosion protection Procedures Included Routine Maintenance: Oil changes, Filter replacements, Spark plug inspection/replacement, Fluid level checks and top-offs, Belt adjustments Engine Repair: Engine teardown and reassembly, Apex seal replacement, Rotor housing inspection, Rebuild procedures for rotary engine specific components Transmission Service: Transmission fluid changes, Clutch replacement, Gearbox overhaul, Differential service Brake Service: Brake pad/shoe replacement, Disc/drum machining, Caliper/wheel cylinder overhaul, Bleeding brake system Electrical Diagnostics: Troubleshooting electrical faults, Component testing, Wiring harness repair, Use of diagnostic tools Suspension And Steering: Shock absorber/strut replacement, Bushing replacement, Tie rod end replacement, Power steering system service (if equipped) Bodywork: Panel removal and installation, Door mechanism adjustment, Glass replacement, Rust repair techniques Troubleshooting: Diagnostic flowcharts, Symptom-based troubleshooting guides, Common problem identification Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine rebuilds and major system overhauls) 📊 Manual Specifications File Format Digital Format: PDF Searchable: Yes (typically, depending on original scan quality) Printable: Yes Print Quality Quality: Varies based on original source and digital conversion, generally good clarity for diagrams and text. Binding Type Binding: N/A (Digital product) Paper Type Paper: N/A (Digital product) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Codes: 12A (Two-Rotor) Displacement Cc: 1146 cc (nominal, two rotors x 573 cc per rotor) Displacement Cu In: 69.9 cu in Performance Horsepower Gross Ps: Approx. 90-100 PS (depending on specific market and emission controls) Torque Gross Lb Ft: Approx. 95-105 lb-ft (depending on specific market and emission controls) Fuel System Carburetion: Hitachi 2-barrel carburetor (early models), later models may feature progressive or dual-barrel setups. Fuel Type: Unleaded gasoline (preferred) Engine Maintenance Apex Seal Material: Typically carbon-infused material or sodium-filled seals. Lube Oil Type: Specific rotary oil (e.g., Castrol RX Super or equivalent), check manual for exact API/SAE rating. 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: 3-speed Automatic Transmission Features Clutch Type: Single Dry Plate Maintenance Manual Transmission Fluid: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for specifics) Automatic Transmission Fluid: Dexron III or equivalent (consult manual for specific type) 📐 Dimensions Exterior Wheelbase Coupe Mm: 2319 mm (91.3 in) Wheelbase Sedan Mm: 2431 mm (95.7 in) Length Coupe Mm: 4056 mm (159.7 in) Width Mm: 1600 mm (63.0 in) Height Coupe Mm: 1316 mm (51.8 in) Weights Curb Weight Kg Coupe: Approx. 980 kg (2160 lbs) Gross Vehicle Weight Rating Kg: Consult vehicle plate or manual Wheels And Tires Wheel Bolt Pattern: 4x110 Tire Sizes Common: 165SR13, 175/70SR13 (Check specific models) 🛡️ Safety Features Ratings Safety Ratings Era: No standardized crash test ratings as per modern NHTSA/Euro NCAP exist for this period. Safety features were basic. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes Passive Features Seatbelts: Standard lap belts, 3-point belts may have been optional or standard on higher trims/later models. Construction: Unitized body construction, likely with basic crumple zones 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, optional AM/FM with cassette player. Speaker configuration typically 2 or 4. Driver Assistance ABS: Not available. Anti-lock Braking System was a nascent technology in this period and not fitted to the RX2. Connectivity Connectivity Features: None (pre-digital age) 🔧 Maintenance Service Intervals Oil Change Interval Km:...
The Mazda RX2, part of Mazda's early foray into rotary-powered vehicles, was a stylish and performance-oriented compact car that competed in a segment often dominated by piston-engined rivals.
Competitive Analysis
Competitors:
Toyota Corolla, Datsun 1200/Sunny, Ford Escort, Holden Torana
Key Features
Rotary Engine Appeal:
Unique smooth power delivery and higher revving capabilities compared to contemporary piston engines.
Design:
Sleek, sporty styling, particularly the coupe variant, which appealed to enthusiasts.
Performance Focus:
Positioned as a more engaging and performance-oriented option in its class.
📋 Manual Details
Coverage Areas
Body Styles:
Coupe, Sedan
Geographic Markets:
Global (Primary focus on markets where RX2 was officially sold, e.g., Japan, Australia, North America)
Page Count
Estimated Pages:
Approximately 500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Likely translated from original Japanese)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Rotary (12A, 13A variations), Engine internals, Lubrication system, Cooling system, Fuel system, Ignition system, Emission control systems
Troubleshooting electrical faults, Component testing, Wiring harness repair, Use of diagnostic tools
Suspension And Steering:
Shock absorber/strut replacement, Bushing replacement, Tie rod end replacement, Power steering system service (if equipped)
Bodywork:
Panel removal and installation, Door mechanism adjustment, Glass replacement, Rust repair techniques
Troubleshooting:
Diagnostic flowcharts, Symptom-based troubleshooting guides, Common problem identification
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine rebuilds and major system overhauls)
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable:
Yes (typically, depending on original scan quality)
Printable:
Yes
Print Quality
Quality:
Varies based on original source and digital conversion, generally good clarity for diagrams and text.
Binding Type
Binding:
N/A (Digital product)
Paper Type
Paper:
N/A (Digital product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Codes:
12A (Two-Rotor)
Displacement Cc:
1146 cc (nominal, two rotors x 573 cc per rotor)
Displacement Cu In:
69.9 cu in
Performance
Horsepower Gross Ps:
Approx. 90-100 PS (depending on specific market and emission controls)
Torque Gross Lb Ft:
Approx. 95-105 lb-ft (depending on specific market and emission controls)
Fuel System
Carburetion:
Hitachi 2-barrel carburetor (early models), later models may feature progressive or dual-barrel setups.
Fuel Type:
Unleaded gasoline (preferred)
Engine Maintenance
Apex Seal Material:
Typically carbon-infused material or sodium-filled seals.
Lube Oil Type:
Specific rotary oil (e.g., Castrol RX Super or equivalent), check manual for exact API/SAE rating.
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission
Features
Clutch Type:
Single Dry Plate
Maintenance
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for specifics)
Automatic Transmission Fluid:
Dexron III or equivalent (consult manual for specific type)
📐 Dimensions
Exterior
Wheelbase Coupe Mm:
2319 mm (91.3 in)
Wheelbase Sedan Mm:
2431 mm (95.7 in)
Length Coupe Mm:
4056 mm (159.7 in)
Width Mm:
1600 mm (63.0 in)
Height Coupe Mm:
1316 mm (51.8 in)
Weights
Curb Weight Kg Coupe:
Approx. 980 kg (2160 lbs)
Gross Vehicle Weight Rating Kg:
Consult vehicle plate or manual
Wheels And Tires
Wheel Bolt Pattern:
4x110
Tire Sizes Common:
165SR13, 175/70SR13 (Check specific models)
🛡️ Safety Features
Ratings
Safety Ratings Era:
No standardized crash test ratings as per modern NHTSA/Euro NCAP exist for this period. Safety features were basic.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes
Passive Features
Seatbelts:
Standard lap belts, 3-point belts may have been optional or standard on higher trims/later models.
Construction:
Unitized body construction, likely with basic crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional AM/FM with cassette player. Speaker configuration typically 2 or 4.
Driver Assistance
ABS:
Not available. Anti-lock Braking System was a nascent technology in this period and not fitted to the RX2.
Connectivity
Connectivity Features:
None (pre-digital age)
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 5,000 km or 6 months (whichever comes first)
Air Filter Replacement Km:
Every 10,000 km or 12 months
Spark Plug Inspection Km:
Every 20,000 km
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze/coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4, check manual for precise specification
Washer Fluid:
Water/windshield washer fluid mixture
Known Issues
Rotary Engine Wear:
Apex seal wear leading to loss of compression, oil seal degradation, carbon buildup in housings.
Carburetor Tuning:
Carburetors can be sensitive and require periodic tuning for optimal performance and fuel economy.
Rust And Corrosion:
Common for vehicles of this era, particularly in areas exposed to salt or moisture.
Electrical System Aging:
Degradation of wiring insulation, failing relays, and aging alternator/starter components.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneer:
The RX2 (known as Capella Rotary or RX-2 in Japan) was a significant model for Mazda, showcasing their commitment to the Wankel rotary engine after the RX-77 (Familia Rotary) and alongside the RX-3.
Model Evolution
Platform Sharing:
Based on the Mazda Capella (known as the Mazda 616/618/808 in export markets) platform, adapted for rotary power.
Production
Production Period:
1970-1978 (for the RX2 designation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Press:
While specific awards for the RX2 are rare, it was generally praised for its unique powertrain and sporty handling, contributing to Mazda's reputation for driver-focused cars.
Ratings
Performance Reviews:
Often cited for its smooth engine and spirited acceleration within its class.
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