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Mazda RX2 1970-1978 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX2 Model Code: S124A (Coupe), S124A/S132A (Sedan) Production Years Covered: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 Codes Chassis Codes: S124A (Coupe), S132A (Sedan) 👋 Introduction Market Position Era Context: The Mazda RX2, part of Mazda's early foray into rotary-powered vehicles, was a stylish and performance-oriented compact car that competed in a segment often dominated by piston-engined rivals. Competitive Analysis Competitors: Toyota Corolla, Datsun 1200/Sunny, Ford Escort, Holden Torana Key Features Rotary Engine Appeal: Unique smooth power delivery and higher revving capabilities compared to contemporary piston engines. Design: Sleek, sporty styling, particularly the coupe variant, which appealed to enthusiasts. Performance Focus: Positioned as a more engaging and performance-oriented option in its class. 📋 Manual Details Coverage Areas Body Styles: Coupe, Sedan Geographic Markets: Global (Primary focus on markets where RX2 was officially sold, e.g., Japan, Australia, North America) Page Count Estimated Pages: Approximately 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English (Likely translated from original Japanese) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Rotary (12A, 13A variations), Engine internals, Lubrication system, Cooling system, Fuel system, Ignition system, Emission control systems Transmission: Manual Transmission (4-speed, 5-speed), Automatic Transmission (optional), Clutch, Drivetrain components (driveshaft, differential) Suspension: Front Independent Suspension (MacPherson Strut), Rear Suspension (Leaf Spring or Coil Spring depending on variant), Steering system, Wheel alignment Brakes: Front Disc Brakes, Rear Drum Brakes, Brake hydraulics, Parking brake system Electrical: 12V Electrical System, Battery, Charging system (alternator), Starting system, Lighting system, Instrumentation, Ignition and related controls, Wiring diagrams Body And Chassis: Body construction, Frame (if applicable), Doors, Hood, Trunk, Glass, Bumpers, Interior trim, Paint and corrosion protection Procedures Included Routine Maintenance: Oil changes, Filter replacements, Spark plug inspection/replacement, Fluid level checks and top-offs, Belt adjustments Engine Repair: Engine teardown and reassembly, Apex seal replacement, Rotor housing inspection, Rebuild procedures for rotary engine specific components Transmission Service: Transmission fluid changes, Clutch replacement, Gearbox overhaul, Differential service Brake Service: Brake pad/shoe replacement, Disc/drum machining, Caliper/wheel cylinder overhaul, Bleeding brake system Electrical Diagnostics: Troubleshooting electrical faults, Component testing, Wiring harness repair, Use of diagnostic tools Suspension And Steering: Shock absorber/strut replacement, Bushing replacement, Tie rod end replacement, Power steering system service (if equipped) Bodywork: Panel removal and installation, Door mechanism adjustment, Glass replacement, Rust repair techniques Troubleshooting: Diagnostic flowcharts, Symptom-based troubleshooting guides, Common problem identification Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine rebuilds and major system overhauls) 📊 Manual Specifications File Format Digital Format: PDF Searchable: Yes (typically, depending on original scan quality) Printable: Yes Print Quality Quality: Varies based on original source and digital conversion, generally good clarity for diagrams and text. Binding Type Binding: N/A (Digital product) Paper Type Paper: N/A (Digital product) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Codes: 12A (Two-Rotor) Displacement Cc: 1146 cc (nominal, two rotors x 573 cc per rotor) Displacement Cu In: 69.9 cu in Performance Horsepower Gross Ps: Approx. 90-100 PS (depending on specific market and emission controls) Torque Gross Lb Ft: Approx. 95-105 lb-ft (depending on specific market and emission controls) Fuel System Carburetion: Hitachi 2-barrel carburetor (early models), later models may feature progressive or dual-barrel setups. Fuel Type: Unleaded gasoline (preferred) Engine Maintenance Apex Seal Material: Typically carbon-infused material or sodium-filled seals. Lube Oil Type: Specific rotary oil (e.g., Castrol RX Super or equivalent), check manual for exact API/SAE rating. 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: 3-speed Automatic Transmission Features Clutch Type: Single Dry Plate Maintenance Manual Transmission Fluid: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for specifics) Automatic Transmission Fluid: Dexron III or equivalent (consult manual for specific type) 📐 Dimensions Exterior Wheelbase Coupe Mm: 2319 mm (91.3 in) Wheelbase Sedan Mm: 2431 mm (95.7 in) Length Coupe Mm: 4056 mm (159.7 in) Width Mm: 1600 mm (63.0 in) Height Coupe Mm: 1316 mm (51.8 in) Weights Curb Weight Kg Coupe: Approx. 980 kg (2160 lbs) Gross Vehicle Weight Rating Kg: Consult vehicle plate or manual Wheels And Tires Wheel Bolt Pattern: 4x110 Tire Sizes Common: 165SR13, 175/70SR13 (Check specific models) 🛡️ Safety Features Ratings Safety Ratings Era: No standardized crash test ratings as per modern NHTSA/Euro NCAP exist for this period. Safety features were basic. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes Passive Features Seatbelts: Standard lap belts, 3-point belts may have been optional or standard on higher trims/later models. Construction: Unitized body construction, likely with basic crumple zones 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, optional AM/FM with cassette player. Speaker configuration typically 2 or 4. Driver Assistance ABS: Not available. Anti-lock Braking System was a nascent technology in this period and not fitted to the RX2. Connectivity Connectivity Features: None (pre-digital age) 🔧 Maintenance Service Intervals Oil Change Interval Km:...
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Mazda RX2 1970-1978 Workshop Service Repair ManualMazda RX2 1970-1978 Workshop Service Repair ManualMazda RX2 1970-1978 Workshop Service Repair ManualMazda RX2 1970-1978 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX2
Model Code:
S124A (Coupe), S124A/S132A (Sedan)
Production Years Covered:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Codes
Chassis Codes:
S124A (Coupe), S132A (Sedan)
👋 Introduction
Market Position
Era Context:
The Mazda RX2, part of Mazda's early foray into rotary-powered vehicles, was a stylish and performance-oriented compact car that competed in a segment often dominated by piston-engined rivals.
Competitive Analysis
Competitors:
Toyota Corolla, Datsun 1200/Sunny, Ford Escort, Holden Torana
Key Features
Rotary Engine Appeal:
Unique smooth power delivery and higher revving capabilities compared to contemporary piston engines.
Design:
Sleek, sporty styling, particularly the coupe variant, which appealed to enthusiasts.
Performance Focus:
Positioned as a more engaging and performance-oriented option in its class.
📋 Manual Details
Coverage Areas
Body Styles:
Coupe, Sedan
Geographic Markets:
Global (Primary focus on markets where RX2 was officially sold, e.g., Japan, Australia, North America)
Page Count
Estimated Pages:
Approximately 500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Likely translated from original Japanese)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Rotary (12A, 13A variations), Engine internals, Lubrication system, Cooling system, Fuel system, Ignition system, Emission control systems
Transmission:
Manual Transmission (4-speed, 5-speed), Automatic Transmission (optional), Clutch, Drivetrain components (driveshaft, differential)
Suspension:
Front Independent Suspension (MacPherson Strut), Rear Suspension (Leaf Spring or Coil Spring depending on variant), Steering system, Wheel alignment
Brakes:
Front Disc Brakes, Rear Drum Brakes, Brake hydraulics, Parking brake system
Electrical:
12V Electrical System, Battery, Charging system (alternator), Starting system, Lighting system, Instrumentation, Ignition and related controls, Wiring diagrams
Body And Chassis:
Body construction, Frame (if applicable), Doors, Hood, Trunk, Glass, Bumpers, Interior trim, Paint and corrosion protection
Procedures Included
Routine Maintenance:
Oil changes, Filter replacements, Spark plug inspection/replacement, Fluid level checks and top-offs, Belt adjustments
Engine Repair:
Engine teardown and reassembly, Apex seal replacement, Rotor housing inspection, Rebuild procedures for rotary engine specific components
Transmission Service:
Transmission fluid changes, Clutch replacement, Gearbox overhaul, Differential service
Brake Service:
Brake pad/shoe replacement, Disc/drum machining, Caliper/wheel cylinder overhaul, Bleeding brake system
Electrical Diagnostics:
Troubleshooting electrical faults, Component testing, Wiring harness repair, Use of diagnostic tools
Suspension And Steering:
Shock absorber/strut replacement, Bushing replacement, Tie rod end replacement, Power steering system service (if equipped)
Bodywork:
Panel removal and installation, Door mechanism adjustment, Glass replacement, Rust repair techniques
Troubleshooting:
Diagnostic flowcharts, Symptom-based troubleshooting guides, Common problem identification
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine rebuilds and major system overhauls)
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable:
Yes (typically, depending on original scan quality)
Printable:
Yes
Print Quality
Quality:
Varies based on original source and digital conversion, generally good clarity for diagrams and text.
Binding Type
Binding:
N/A (Digital product)
Paper Type
Paper:
N/A (Digital product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Codes:
12A (Two-Rotor)
Displacement Cc:
1146 cc (nominal, two rotors x 573 cc per rotor)
Displacement Cu In:
69.9 cu in
Performance
Horsepower Gross Ps:
Approx. 90-100 PS (depending on specific market and emission controls)
Torque Gross Lb Ft:
Approx. 95-105 lb-ft (depending on specific market and emission controls)
Fuel System
Carburetion:
Hitachi 2-barrel carburetor (early models), later models may feature progressive or dual-barrel setups.
Fuel Type:
Unleaded gasoline (preferred)
Engine Maintenance
Apex Seal Material:
Typically carbon-infused material or sodium-filled seals.
Lube Oil Type:
Specific rotary oil (e.g., Castrol RX Super or equivalent), check manual for exact API/SAE rating.
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission
Features
Clutch Type:
Single Dry Plate
Maintenance
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for specifics)
Automatic Transmission Fluid:
Dexron III or equivalent (consult manual for specific type)
📐 Dimensions
Exterior
Wheelbase Coupe Mm:
2319 mm (91.3 in)
Wheelbase Sedan Mm:
2431 mm (95.7 in)
Length Coupe Mm:
4056 mm (159.7 in)
Width Mm:
1600 mm (63.0 in)
Height Coupe Mm:
1316 mm (51.8 in)
Weights
Curb Weight Kg Coupe:
Approx. 980 kg (2160 lbs)
Gross Vehicle Weight Rating Kg:
Consult vehicle plate or manual
Wheels And Tires
Wheel Bolt Pattern:
4x110
Tire Sizes Common:
165SR13, 175/70SR13 (Check specific models)
🛡️ Safety Features
Ratings
Safety Ratings Era:
No standardized crash test ratings as per modern NHTSA/Euro NCAP exist for this period. Safety features were basic.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes
Passive Features
Seatbelts:
Standard lap belts, 3-point belts may have been optional or standard on higher trims/later models.
Construction:
Unitized body construction, likely with basic crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional AM/FM with cassette player. Speaker configuration typically 2 or 4.
Driver Assistance
ABS:
Not available. Anti-lock Braking System was a nascent technology in this period and not fitted to the RX2.
Connectivity
Connectivity Features:
None (pre-digital age)
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 5,000 km or 6 months (whichever comes first)
Air Filter Replacement Km:
Every 10,000 km or 12 months
Spark Plug Inspection Km:
Every 20,000 km
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze/coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4, check manual for precise specification
Washer Fluid:
Water/windshield washer fluid mixture
Known Issues
Rotary Engine Wear:
Apex seal wear leading to loss of compression, oil seal degradation, carbon buildup in housings.
Carburetor Tuning:
Carburetors can be sensitive and require periodic tuning for optimal performance and fuel economy.
Rust And Corrosion:
Common for vehicles of this era, particularly in areas exposed to salt or moisture.
Electrical System Aging:
Degradation of wiring insulation, failing relays, and aging alternator/starter components.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneer:
The RX2 (known as Capella Rotary or RX-2 in Japan) was a significant model for Mazda, showcasing their commitment to the Wankel rotary engine after the RX-77 (Familia Rotary) and alongside the RX-3.
Model Evolution
Platform Sharing:
Based on the Mazda Capella (known as the Mazda 616/618/808 in export markets) platform, adapted for rotary power.
Production
Production Period:
1970-1978 (for the RX2 designation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Press:
While specific awards for the RX2 are rare, it was generally praised for its unique powertrain and sporty handling, contributing to Mazda's reputation for driver-focused cars.
Ratings
Performance Reviews:
Often cited for its smooth engine and spirited acceleration within its class.
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