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1977-1985 Mercedes-Benz W123 Series 300D 300CD 300TD (Turbo) Service Repair Manual (Original Fsm perfect For Diy)
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Basic Information Identification Make: Mercedes-Benz Model: W123 Series Model Variant: 300D, 300CD, 300TD (Turbo) Codes Chassis Code 300D: 123.130 Chassis Code 300D Turbo: 123.133 Chassis Code 300Cd: 123.150 Chassis Code...
Tipo: Engines
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Sku: 104469
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| Basic Information | |
| Identification | |
| Make: | Mercedes-Benz |
| Model: | W123 Series |
| Model Variant: | 300D, 300CD, 300TD (Turbo) |
| Codes | |
| Chassis Code 300D: | 123.130 |
| Chassis Code 300D Turbo: | 123.133 |
| Chassis Code 300Cd: | 123.150 |
| Chassis Code 300Cd Turbo: | 123.153 |
| Chassis Code 300Td: | 123.190 |
| Chassis Code 300Td Turbo: | 123.193 |
| Generation | |
| Generation Name: | First Generation W123 |
| Production Years Covered: | 1977-1985 |
| Introduction | |
| Market Position | |
| Target Audience: | DIY enthusiasts, independent repair shops, W123 owners |
| Value Proposition: | Inexpensive way to maintain and repair vehicles, access to dealer-level information |
| Competitive Analysis | |
| Uniqueness: | Factory-level detail for specific W123 diesel models |
| Key Features | |
| Key Selling Point: | Comprehensive coverage, detailed illustrations, step-by-step instructions |
| Manual Details | |
| Coverage Areas | |
| Covered Models: | 300D, 300CD, 300TD (Including Turbo variants) |
| Covered Years: | 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985 |
| Page Count | |
| Page Count Estimate: | Extensive (Implied by detailed sections, actual count not specified) |
| Manual Type | |
| Manual Type: | Service Repair Manual (Factory Service Manual Equivalent) |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine removal/installation, crankcase, cylinder head, engine breathing, crank assembly, timing, valves, lubrication, cooling system, mounting |
| Fuel System: | Diesel injection system, carburetor system (for gasoline variants not specified but listed in sections), mechanically/electronically controlled gasoline injection systems (for gasoline variants not specified but listed in sections), fuel system components |
| Forced Induction: | Exhaust gas turbocharger (for Turbo models) |
| Electrical Engine: | Ignition system, preheating system, starter, alternator |
| Transmission Drivetrain: | Clutch, manual transmission, automatic transmission, transfer case (if applicable), pedals, throttle control, throttle linkage, longitudinal regulating shaft, front wall regulating shaft, accelerator pedal |
| Suspension Steering: | Frame, suspension, front axle, rear axle, trailing axle, wheels, chassis measurements, steering |
| Brakes: | Hydraulic and mechanical brake system, pneumatic system and auxiliary brakes (likely for heavier duty variants or specific configurations) |
| Body Chassis: | Body general, understructure, front end, front wall, side wall, rear wall, rear end, roof, glass, windows, interior equipment, doors, trunk lid, fuel flap, slide roof/sun roof, top, racks, body sealing, anti-corrosion protection, paintwork |
| Electrical Body: | General electrical system, equipment and instruments, speed control systems, radio, windshield washer system, light range regulator |
| Climate Control: | Climate control systems |
| Auxiliary Systems: | Air compressor, belt drives, auxiliary drives, hydraulic and articulated systems, emergency equipment, sanitary equipment, kitchen, attachments, outside flaps |
| Interior Trim: | Seats, cots, restraint systems, body noises, sound insulation |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, fluid level checks, lubrication, filter changes |
| Diagnostics: | All diagnostic procedures covered |
| Repair: | Step-by-step repair instructions for all covered systems |
| Rebuilding: | Rebuilding procedures for major components |
| Refurbishment: | Refurbishment guidance |
| Restoration: | Restoration guidance for classic W123 models |
| Troubleshooting: | Troubleshooting common issues |
| Technical Data: | General technical data, service product specifications (fluids, etc.) |
| Operation Usage: | Operating instructions |
| Vehicle Handling: | Jacking-up, towing-off, laying-up vehicle |
| Emissions Control: | Emission control systems |
| Technical Depth | |
| Depth Of Information: | Comprehensive (Dealer-level detail) |
| Illustrations: | Detailed illustrations included |
| Instruction Style: | Step-by-step instructions |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchability: | Assumed searchable text content within PDF |
| Print Quality | |
| Printability: | Printable without restriction |
| Binding Type | |
| Binding Type: | Digital Download (Printable pages) |
| Paper Type | |
| Paper Type: | N/A (Digital format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code 300D 300Cd 300Td: | OM617.912 |
| Engine Type 300D 300Cd 300Td: | Inline 5-cylinder Diesel |
| Engine Code 300D Turbo 300Cd Turbo 300Td Turbo: | OM617.952 |
| Engine Type 300D Turbo 300Cd Turbo 300Td Turbo: | Inline 5-cylinder Diesel with Turbocharger |
| Performance | |
| Displacement Om617: | 3.0 Liters (2998 cc) |
| Horsepower Om617 Non Turbo: | Approx. 77-80 hp (depending on year/market) |
| Torque Om617 Non Turbo: | Approx. 130-135 lb-ft (depending on year/market) |
| Horsepower Om617 Turbo: | Approx. 87-93 hp (depending on year/market) |
| Torque Om617 Turbo: | Approx. 135-145 lb-ft (depending on year/market) |
| Fuel System | |
| Injection Type Om617: | Direct Injection, Bosch inline injection pump |
| Fuel Type: | Diesel Fuel |
| Transmission | |
| Standard | |
| Standard Transmission Type: | 4-speed Manual (often optional) |
| Optional | |
| Optional Transmission Type: | 4-speed Automatic (common) |
| Features | |
| Transmission Notes: | Manual and automatic transmissions were available across the W123 range. Specific availability varied by model and year. |
| Dimensions | |
| Exterior | |
| Body Styles: | Sedan (4-door), Coupe (2-door), Wagon (TD - Touring Diesel) |
| Weights | |
| Curb Weight Estimate: | Approx. 3,200 - 3,800 lbs (depending on body style and equipment) |
| Safety Features | |
| Ratings | |
| Safety Era Consideration: | Designed to meet 1970s/early 1980s safety standards; lacks modern advanced safety features. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Basic analog radio, optional cassette player. No modern infotainment systems. |
| Driver Assistance | |
| Driver Assistance Features: | Limited to cruise control (speed control systems). No electronic stability or traction control. |
| Connectivity | |
| Connectivity Features: | None. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval Diesel: | Typically every 3,000-5,000 miles or 6-12 months (consult manual for exact specifications) |
| Fuel Filter Interval Diesel: | Recommended replacement every 15,000-30,000 miles (consult manual) |
| Fluid Specifications | |
| Engine Oil Spec Diesel: | API CD or higher (e.g., 15W-40, 20W-50 depending on climate - consult manual) |
| Coolant Type: | Ethylene Glycol based coolant (e.g., Mercedes-Benz approved) |
| Transmission Fluid Auto: | Dexron II or equivalent (verify with manual) |
| Known Issues | |
| Common W123 Issues: | Vacuum leaks (door locks, climate control), glow plug issues, rust (especially on earlier models and rear wheel arches/trunk floor), suspension wear (bushings), injector pump maintenance, potential for head gasket issues on high-mileage engines. |
| Vehicle History | |
| Brand Heritage | |
| Brand Reputation: | Mercedes-Benz known for robust engineering, durability, and luxury in this era. |
| Model Evolution | |
| W123 Significance: | The W123 generation is highly regarded for its build quality, reliability, and longevity, particularly the diesel models. |
| Production | |
| Production Period W123: | 1975-1986 (W123 platform, this manual covers a portion of that) |
| Awards & Recognition | |
| Recognitions | |
| W123 Reputation Award: | Consistently ranked among the most reliable cars ever produced by various automotive publications and consumer surveys. |