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Austin/MG Metro Workshop Service Repair Manual 1980-1990 (Searchable Bookmarked iPad-ready)

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🏷️ Basic Information Identification Make: Austin/MG Model: Metro Sub Model: Turbo, Vanden Plas, Van, Special/Limited Editions Body Styles Covered: All body styles including hatchback and van variants Generation Production Years Covered: 1980-1990 (inclusive of the 1991 model year designation for the revised Rover Metro range, but the manual excludes specific coverage for revisions introduced May 1990 onward) 👋 Introduction Market Position Purpose: To provide detailed service and repair information for Austin/MG Metro owners and technicians, enabling effective maintenance and repair. Key Features Manual Attributes: Detailed illustrations, step-by-step instructions, notes/cautions/warnings, numbered instructions, bold figure numbers, enlarged insets, numbered table of contents, electrical diagnostic information, troubleshooting guides. Value Proposition Benefit To Owner: Cost-effective way to maintain and repair the vehicle, empowering owners with dealership-level repair knowledge. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop service and repair for all Austin and MG Metro models within the specified production years. Page Count Total Pages: 190+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Digital Features: Searchable, Bookmarked, iPad-ready 📖 Manual Coverage Systems Covered Engine Mechanical: Yes, including cylinder head, cylinder block, camshaft, oil pump, lubrication system, cooling system (radiator, water pump, fan), engine control system, emission control systems, fuel system. Engine Management: Yes, including engine control system, throttle body, sensors (camshaft position, knock sensor). Transmission: Yes, covering manual transaxle system, torque converter clutch, transmission valve body, transmission control cable. Drivetrain: Yes, including drive shaft, drive belt, differential case assembly, rear axle beam, rear axle hub. Suspension: Yes, covering front and rear suspension systems, rear coil spring, rear shock absorber assembly. Steering: Yes, including steering system, steering column, power steering, steering sensor. Brakes: Yes, covering brake system, brake master cylinder, brake booster, brake actuator, brake pedal, parking brake, parking brake cable, brake fluid. Wheels And Tires: Yes, including wheel and tire system, rear wheel alignment. Electrical System: Yes, with detailed wiring diagrams, charging system, starting system, ignition system, lighting system, combination meter, instrument panel. Body: Yes, including body repair, hood, roof headlining, roof drip side finish moulding, side mudguard, windshield glass, rear door, rear bumper. Interior: Yes, covering seat belt, seat, instrument panel, cigarette lighter assembly, interior trim components. HVAC: Yes, covering heater radiator assembly. Wipers And Washers: Yes, including wiper and washer system, windshield wiper motor assembly, washer nozzle, rear wiper rubber, rear wiper motor assembly. Safety Restraint Systems: Yes, covering supplemental restraint system, seat belt warning system, passenger airbag assembly, side air bag sensor assembly, center air bag sensor assembly. Procedures Included Maintenance Procedures: Yes, including routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups. Repair Procedures: Yes, detailed step-by-step repair instructions for all major systems, including complete disassembly and reassembly. Troubleshooting: Yes, with specific troubleshooting guidance and diagnostic procedures, especially for the electrical system. Wiring Diagrams: Yes, comprehensive wiring diagrams for electrical system diagnosis and repair. Diagnostic Guides: Yes, aiding in the diagnosis and repair of problems with the electrical system and other components. Engine Rebuild: Yes, detailed instructions for engine overhaul, including cylinder head removal/installation, piston and ring replacement, and crankshaft/connecting rod procedures. Transmission Overhaul: Yes, covering the disassembly, inspection, and reassembly of manual and automatic transaxle systems. Brake System Service: Yes, including brake pad/shoe replacement, brake caliper/wheel cylinder service, brake fluid bleeding, and adjustment of parking brake. Cooling System Service: Yes, covering radiator removal/installation, thermostat replacement, water pump service, and coolant hose replacement. Electrical Component Testing: Yes, including testing of starter motors, alternators, ignition coils, sensors, and switches using multimeter and appropriate diagnostic procedures. Body Panel Replacement: Yes, guidance for body panel repairs, including removal and installation of components like hood and bumpers. Interior Trim Removal: Yes, instructions for removing and reinstalling interior components like door panels, seats, and headlining. Technical Depth Depth: Full workshop level, covering everything from basic maintenance to complete engine and transmission overhauls. Written for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Operating Systems Compatibility: Windows, Mac, Linux Print Quality Printability: Yes, all pages are printable for workshop use. File Integrity Completeness: 100% complete and intact, no missing or corrupt pages/sections. Protection Digital Rights Management: DRM-free, without any restrictions. ⚙️ Engine Specifications Primary Engine Engine Displacements: 998 cc, 1275 cc Variants Engine Options: Naturally aspirated 998cc and 1275cc engines, plus the Turbo variant with its specific engine modifications. Fuel System Fuel Delivery: Likely carburetor-based for most models, with potential for fuel injection on later or specific Turbo models; manual will detail specific systems. 🔧 Transmission Standard Manual Transmission: Yes, manual transaxle system is a primary focus. Optional Automatic Transmission: Yes, coverage includes automatic transmission variants. Features Torque Converter Clutch: Covered, indicating detailed information on automatic transmission operation and repair. 📐 Dimensions Exterior Body Type: Compact hatchback, also van variants. Weights Curb Weight: Varies by model, generally around 700-800...
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Austin/MG Metro Workshop Service Repair Manual 1980-1990 (Searchable Bookmarked iPad-ready)
🏷️ Basic Information
Identification
Make:
Austin/MG
Model:
Metro
Sub Model:
Turbo, Vanden Plas, Van, Special/Limited Editions
Body Styles Covered:
All body styles including hatchback and van variants
Generation
Production Years Covered:
1980-1990 (inclusive of the 1991 model year designation for the revised Rover Metro range, but the manual excludes specific coverage for revisions introduced May 1990 onward)
👋 Introduction
Market Position
Purpose:
To provide detailed service and repair information for Austin/MG Metro owners and technicians, enabling effective maintenance and repair.
Key Features
Manual Attributes:
Detailed illustrations, step-by-step instructions, notes/cautions/warnings, numbered instructions, bold figure numbers, enlarged insets, numbered table of contents, electrical diagnostic information, troubleshooting guides.
Value Proposition
Benefit To Owner:
Cost-effective way to maintain and repair the vehicle, empowering owners with dealership-level repair knowledge.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop service and repair for all Austin and MG Metro models within the specified production years.
Page Count
Total Pages:
190+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Digital Features:
Searchable, Bookmarked, iPad-ready
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes, including cylinder head, cylinder block, camshaft, oil pump, lubrication system, cooling system (radiator, water pump, fan), engine control system, emission control systems, fuel system.
Engine Management:
Yes, including engine control system, throttle body, sensors (camshaft position, knock sensor).
Transmission:
Yes, covering manual transaxle system, torque converter clutch, transmission valve body, transmission control cable.
Drivetrain:
Yes, including drive shaft, drive belt, differential case assembly, rear axle beam, rear axle hub.
Suspension:
Yes, covering front and rear suspension systems, rear coil spring, rear shock absorber assembly.
Steering:
Yes, including steering system, steering column, power steering, steering sensor.
Brakes:
Yes, covering brake system, brake master cylinder, brake booster, brake actuator, brake pedal, parking brake, parking brake cable, brake fluid.
Wheels And Tires:
Yes, including wheel and tire system, rear wheel alignment.
Electrical System:
Yes, with detailed wiring diagrams, charging system, starting system, ignition system, lighting system, combination meter, instrument panel.
Body:
Yes, including body repair, hood, roof headlining, roof drip side finish moulding, side mudguard, windshield glass, rear door, rear bumper.
Interior:
Yes, covering seat belt, seat, instrument panel, cigarette lighter assembly, interior trim components.
HVAC:
Yes, covering heater radiator assembly.
Wipers And Washers:
Yes, including wiper and washer system, windshield wiper motor assembly, washer nozzle, rear wiper rubber, rear wiper motor assembly.
Safety Restraint Systems:
Yes, covering supplemental restraint system, seat belt warning system, passenger airbag assembly, side air bag sensor assembly, center air bag sensor assembly.
Procedures Included
Maintenance Procedures:
Yes, including routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.
Repair Procedures:
Yes, detailed step-by-step repair instructions for all major systems, including complete disassembly and reassembly.
Troubleshooting:
Yes, with specific troubleshooting guidance and diagnostic procedures, especially for the electrical system.
Wiring Diagrams:
Yes, comprehensive wiring diagrams for electrical system diagnosis and repair.
Diagnostic Guides:
Yes, aiding in the diagnosis and repair of problems with the electrical system and other components.
Engine Rebuild:
Yes, detailed instructions for engine overhaul, including cylinder head removal/installation, piston and ring replacement, and crankshaft/connecting rod procedures.
Transmission Overhaul:
Yes, covering the disassembly, inspection, and reassembly of manual and automatic transaxle systems.
Brake System Service:
Yes, including brake pad/shoe replacement, brake caliper/wheel cylinder service, brake fluid bleeding, and adjustment of parking brake.
Cooling System Service:
Yes, covering radiator removal/installation, thermostat replacement, water pump service, and coolant hose replacement.
Electrical Component Testing:
Yes, including testing of starter motors, alternators, ignition coils, sensors, and switches using multimeter and appropriate diagnostic procedures.
Body Panel Replacement:
Yes, guidance for body panel repairs, including removal and installation of components like hood and bumpers.
Interior Trim Removal:
Yes, instructions for removing and reinstalling interior components like door panels, seats, and headlining.
Technical Depth
Depth:
Full workshop level, covering everything from basic maintenance to complete engine and transmission overhauls. Written for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Operating Systems Compatibility:
Windows, Mac, Linux
Print Quality
Printability:
Yes, all pages are printable for workshop use.
File Integrity
Completeness:
100% complete and intact, no missing or corrupt pages/sections.
Protection
Digital Rights Management:
DRM-free, without any restrictions.
⚙️ Engine Specifications
Primary Engine
Engine Displacements:
998 cc, 1275 cc
Variants
Engine Options:
Naturally aspirated 998cc and 1275cc engines, plus the Turbo variant with its specific engine modifications.
Fuel System
Fuel Delivery:
Likely carburetor-based for most models, with potential for fuel injection on later or specific Turbo models; manual will detail specific systems.
🔧 Transmission
Standard
Manual Transmission:
Yes, manual transaxle system is a primary focus.
Optional
Automatic Transmission:
Yes, coverage includes automatic transmission variants.
Features
Torque Converter Clutch:
Covered, indicating detailed information on automatic transmission operation and repair.
📐 Dimensions
Exterior
Body Type:
Compact hatchback, also van variants.
Weights
Curb Weight:
Varies by model, generally around 700-800 kg for standard models; specific weights will be detailed in the manual.
🛡️ Safety Features
Passive Features
Seat Belts:
Yes, seat belt system and seat belt warning system covered.
Airbags:
Yes, covering passenger air bag assembly, side air bag sensor assembly, center air bag sensor assembly, indicating presence on later or specific models.
💡 Technology Features
Infotainment
Audio System:
Basic radio receiver assembly, with manual covering its electrical integration.
Driver Assistance
Advanced Features:
Limited by the era, but includes features like intermittent wipers, power windows (on some trims), and hazard warning systems.
Connectivity
Wiring Harness Repair:
Extensive coverage provided, crucial for diagnosing and repairing electrical issues in older vehicles.
🔧 Maintenance
Service Intervals
Routine Maintenance:
Manual will provide specific intervals for oil changes, filter replacements, spark plug checks, coolant flushes, brake inspections, and drive belt checks, typically based on mileage or time.
Fluid Specifications
Engine Oil:
Manual will specify viscosity grades (e.g., 10W-40, 20W-50 depending on climate and model) and API service classifications appropriate for the era's engines.
Coolant Type:
Manual will specify the correct type of antifreeze/coolant (e.g., ethylene glycol based) and mixture ratios.
Brake Fluid:
Manual will specify the required DOT rating for brake fluid (likely DOT 3 or DOT 4).
Transmission Fluid:
Manual will specify the correct type of manual transmission fluid (gear oil) and automatic transmission fluid (ATF) if applicable.
Known Issues
Common Problems:
The manual will address common issues such as carburetor tuning, cooling system leaks, ignition system reliability, clutch wear, and potential rust on the body structure.
Technical Specifications
Spark Plug Gap:
Manual will provide precise spark plug gap specifications for both 998cc and 1275cc engines, likely in the range of 0.6-0.7mm.
Valve Clearance:
Yes, valve clearance specifications for adjustment will be detailed.
Ignition Timing:
Manual will provide ignition timing specifications (degrees before top dead center) for proper engine operation.
📚 Vehicle History
Brand Heritage
Manufacturer Lineage:
Successor to the Mini, developed by British Leyland and later Austin Rover Group. Represents a significant era in British automotive history.
Model Evolution
Development Context:
Designed as a modern replacement for the original Mini, featuring front-wheel drive and a more contemporary design. The MG versions offered sportier performance.
Production
Production Period:
1980-1990, with the manual extending coverage to include the 1991 model year designation for specific aspects before the significant Rover Metro revisions.
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