🏷️ Basic Information Identification Make: BMW Model: 528i Model Series: E28 Model Generation: First Generation (E28) Codes Chassis Code: E28 Engine Code Common: M30B28 👋 Introduction Market Position Market Position: The BMW 528i (E28) was positioned as a mid-size luxury sports sedan, offering a blend of performance, comfort, and advanced engineering for its era. Competitive Analysis Competitors: Competed directly with vehicles like the Mercedes-Benz W124 E-Class, Audi 100/200, and American luxury sedans of the period. Key Features Key Features Vehicle: Renowned for its driver-focused dynamics, robust M30 engine, sophisticated suspension, and solid build quality. Manual Value Proposition Manual Value: This manual is invaluable for E28 owners seeking to perform maintenance, diagnostics, and repairs themselves, ensuring the longevity and optimal performance of their classic BMW. 📋 Manual Details Coverage Areas Applicable Years: 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988 Market Coverage: Likely North American and European markets based on typical BMW releases Page Count Estimated Page Count: 500-800 pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Full Service Repair Manual Language Language: English Format Format: Likely printed manual; PDF availability not specified but common for digital versions 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, valves Engine Management Efi: Bosch Motronic fuel injection and ignition systems, sensors, actuators, troubleshooting Cooling System: Radiator, water pump, thermostat, hoses, fan clutch, coolant specifications Fuel System: Fuel pump, filter, lines, injectors, pressure regulator Exhaust System: Manifolds, catalytic converter (if applicable for the year/market), mufflers, pipes Transmission Manual: Clutch, gearbox, shift linkage, driveline components, fluid specifications Transmission Automatic: ZF 4HP22 automatic transmission, torque converter, valve body, fluid specifications, troubleshooting Suspension Front: MacPherson struts, control arms, bushings, sway bar, alignment specifications Suspension Rear: Semi-trailing arms, shock absorbers, springs, bushings, alignment specifications Steering System: Power steering pump, rack and pinion, steering column, tie rods, fluid specifications Brake System: Front vented discs, rear discs, calipers, master cylinder, ABS (if equipped), brake fluid specifications Electrical System Charging: Alternator, voltage regulator, battery, wiring diagrams Electrical System Starting: Starter motor, ignition switch, wiring diagrams Lighting System: Headlights, taillights, interior lights, bulb specifications, wiring diagrams HVAC System: Heating, ventilation, air conditioning (compressor, condenser, evaporator, controls), refrigerant type Body And Chassis: Body panels, doors, hood, trunk, bumpers, chassis structure, rust prevention Interior Trim: Dashboard, seats, door panels, headliner, carpet Diagnostics Troubleshooting: Diagnostic procedures, fault codes (if applicable), common problems and solutions Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection Engine Overhaul: Complete engine rebuild procedures, torque specifications, clearances Transmission Service: Fluid changes, filter replacement, clutch replacement, automatic transmission overhaul Suspension Repair: Component replacement (struts, shocks, control arms, bushings), alignment adjustments Brake System Service: Pad and rotor replacement, caliper service, bleeding procedures, master cylinder replacement Electrical Diagnostics: Wiring harness repair, component testing, troubleshooting electrical faults HVAC Repair: Refrigerant system servicing (if detailed), component replacement, leak detection Bodywork Repair: Panel replacement, rust repair guidance, door and window adjustments Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds Diagnostic Level: Includes diagnostic flowcharts and procedures for common issues specific to the M30 engine and Bosch Motronic system Torque Specifications: Detailed torque values for all critical fasteners across all systems Special Tools: Identification and use of specialized BMW tools required for certain procedures 📊 Manual Specifications File Format File Format: PDF (assumed for digital versions), Print (for physical copies) Print Quality Print Quality: High-quality paper and printing for clarity of diagrams and text (expected for professional manuals) Binding Type Binding Type: Perfect bound or spiral bound for ease of use in a workshop environment Paper Type Paper Type: Durable, possibly coated paper to withstand workshop conditions Illustrations Diagrams And Illustrations: Detailed technical illustrations, exploded views, and wiring diagrams Searchability Text Searchability: Searchable text content if in PDF format, enabling quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, SOHC (Single Overhead Camshaft) Engine Code: M30B28 Displacement: 2788 cc (2.8 Liters) Bore X Stroke: 86 mm x 80 mm Compression Ratio: Approx. 8.8:1 Performance Horsepower Peak: Approx. 184 PS (181 hp) at 5800 rpm (DIN) Torque Peak: Approx. 240 Nm (177 lb-ft) at 4000 rpm (DIN) Fuel System Fuel Delivery: Bosch LE-Jetronic or Motronic fuel injection (depending on specific year/market) Fuel Type Recommended: Unleaded gasoline, 91 octane (RON+MON)/2 or higher recommended Ignition System Ignition Type: Electronic ignition with distributor and ignition coil (part of Motronic system) Lubrication Oil Capacity: Approx. 6.5 liters (6.9 US quarts) with filter change Oil Specification: API SG or equivalent, SAE 15W-40 or 20W-50 recommended (check manual for exact spec) 🔧 Transmission Standard Standard Transmission: Getrag 260 5-speed manual transmission Optional Optional Transmission: ZF 4HP22 4-speed automatic transmission Features Clutch Type: Hydraulically operated single dry plate clutch (manual) Transmission Fluid Manual: Manual Transmission...
The BMW 528i (E28) was positioned as a mid-size luxury sports sedan, offering a blend of performance, comfort, and advanced engineering for its era.
Competitive Analysis
Competitors:
Competed directly with vehicles like the Mercedes-Benz W124 E-Class, Audi 100/200, and American luxury sedans of the period.
Key Features
Key Features Vehicle:
Renowned for its driver-focused dynamics, robust M30 engine, sophisticated suspension, and solid build quality.
Manual Value Proposition
Manual Value:
This manual is invaluable for E28 owners seeking to perform maintenance, diagnostics, and repairs themselves, ensuring the longevity and optimal performance of their classic BMW.
📋 Manual Details
Coverage Areas
Applicable Years:
1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988
Market Coverage:
Likely North American and European markets based on typical BMW releases
Page Count
Estimated Page Count:
500-800 pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Likely printed manual; PDF availability not specified but common for digital versions
Bosch LE-Jetronic or Motronic fuel injection (depending on specific year/market)
Fuel Type Recommended:
Unleaded gasoline, 91 octane (RON+MON)/2 or higher recommended
Ignition System
Ignition Type:
Electronic ignition with distributor and ignition coil (part of Motronic system)
Lubrication
Oil Capacity:
Approx. 6.5 liters (6.9 US quarts) with filter change
Oil Specification:
API SG or equivalent, SAE 15W-40 or 20W-50 recommended (check manual for exact spec)
🔧 Transmission
Standard
Standard Transmission:
Getrag 260 5-speed manual transmission
Optional
Optional Transmission:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Hydraulically operated single dry plate clutch (manual)
Transmission Fluid Manual:
Manual Transmission Fluid (MTF), typically SAE 75W-90 or 80W-90 GL-4
Transmission Fluid Automatic:
Dexron-III (or equivalent) ATF
📐 Dimensions
Exterior
Wheelbase:
2795 mm (110.0 inches)
Length:
4620 mm (181.9 inches)
Width:
1700 mm (66.9 inches)
Height:
1410 mm (55.5 inches)
Front Track:
1420 mm (55.9 inches)
Rear Track:
1446 mm (56.9 inches)
Weights
Curb Weight:
Approx. 1400-1550 kg (3086-3417 lbs) depending on transmission and equipment
Gross Vehicle Weight Rating:
Approx. 1950-2050 kg
Cargo
Trunk Volume:
Approx. 0.45 cubic meters (16 cubic feet)
🛡️ Safety Features
Ratings
Safety Ratings Era:
No standardized crash test ratings (e.g., NHTSA, Euro NCAP) in the modern sense for this period. BMW safety standards of the time emphasized structural integrity and occupant protection through passive restraint systems.
Active Features
Active Safety Features:
Four-wheel disc brakes, optional ABS (Anti-lock Braking System) introduced later in the E28 production run.
Passive Features
Passive Safety Features:
Reinforced passenger cell, safety steering column, front and rear crumple zones, three-point seatbelts (front and rear), head restraints (front).
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/Cassette stereo systems were standard, with optional premium sound systems. Features were limited by the era.
Driver Assistance
Driver Assistance Features:
Optional ABS was a significant driver assistance technology for its time. Cruise control was also available.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Connectivity was limited to basic audio inputs if aftermarket head units were installed.
Comfort Features
Comfort Features Available:
Power windows, power mirrors, central locking, air conditioning, sunroof, cruise control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually, whichever comes first (owner's manual recommendation).
Spark Plug Replacement:
Recommended every 30,000 - 50,000 miles (48,000 - 80,000 km), depending on plug type (copper vs. platinum).
Timing Belt Chain Maintenance:
The M30 engine uses a timing chain, which is designed to last the life of the engine. However, chain tensioners and guides may require inspection and replacement at higher mileages (e.g., 100,000+ miles).
Coolant Flush:
Every 2-3 years or as per manual recommendation.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
BMW Power Steering Fluid or equivalent (typically ATF)
Wheel arches, rocker panels, around windows, battery tray area.
Engine Performance Issues:
Hesitation, rough idle, misfires often related to fuel delivery or ignition system components.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's heritage is built on producing 'The Ultimate Driving Machine,' emphasizing performance, engineering, and driver engagement.
Model Evolution
E28 Development:
The E28 was the second generation of the BMW 5 Series, succeeding the E12. It was a significant evolution, featuring a more modern and aerodynamic design, improved interior ergonomics, and the introduction of advanced technologies like ABS and electronic fuel injection across the range.
528I Positioning:
The 528i model represented a powerful and refined option within the E28 lineup, positioned above the 525i and below the performance-oriented M5.
Production
Production Years E28:
1981-1988
Manufacturing Locations:
Primarily Dingolfing, Germany; some assembly may have occurred in other BMW plants globally.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1981-1988 528i might not be readily documented, the E28 generation consistently received praise from automotive publications for its driving dynamics, build quality, and performance, solidifying BMW's reputation.
Ratings
Performance Ratings:
Consistently rated highly by contemporary automotive journalists for its handling, responsive steering, and powerful M30 engine.
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