🏷️ Basic Information Identification Make: Yugo Manufacturer: Zastava Automobiles Model: Zastava 102 (Yugo GVL/GVS/GTL) Generation Generation Name: First Generation Generation Years: 1980-1990 Codes Chassis Code: Zastava 102 👋 Introduction Market Position Vehicle Segment: Subcompact / Economy Car Target Audience: Budget-conscious consumers, DIY mechanics Competitive Analysis Key Competitors: Lada Riva/Nova, Skoda Favorit, Fiat Uno, VW Golf Mk1, Ford Fiesta Mk1 Key Features Design Basis: Based on Fiat 127 platform with extensive modifications Unique Selling Points: Affordability, simplicity of design, robust for its class 📋 Manual Details Coverage Areas Countries: Global (primarily Eastern Europe, Yugoslavia, some export markets) Markets: Yugoslavia, Europe, North America (as Yugo GVL/GVS/GTL) Page Count Estimated Page Count: Thousands of pages (variable based on specific engine/trim) Manual Type Type: Workshop Repair Manual / Service Manual Language Language: Serbo-Croatian, potentially English translations for export models Format Digital Format: Acrobat PDF Compatibility: Windows & MAC compatible 📖 Manual Coverage Systems Covered Engine: All engine variants (e.g., 1100cc, 1300cc, 1600cc, Diesel) Transmission: Manual Transmissions (4-speed, 5-speed) Drivetrain: Front-wheel drive system (FWD) Suspension: Front MacPherson struts, Rear torsion beam Brakes: Front discs, Rear drums Steering: Rack and pinion Electrical System: 12V system, wiring diagrams, ignition, lighting, charging Fuel System: Carburetor (Weber, Solex), fuel pump, tank Cooling System: Radiator, fan, thermostat, hoses Exhaust System: Manifold, catalytic converter (if applicable), muffler Body And Chassis: Body panels, structural components, doors, glass Interior: Dashboard, seats, trim, HVAC Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flush, brake service Diagnostics: Troubleshooting guides, symptom-based diagnostics Repair: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper repair, electrical component repair Adjustment: Carburetor tuning, ignition timing, valve lash adjustment Installation: Component replacement procedures Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Documentation Style: Step-by-step instructions with detailed diagrams 📊 Manual Specifications File Format PDF Quality: High quality, professional scans Searchable: Likely searchable text within PDF (OCR dependent) Print Quality Printability: Printable pages Binding Type Original Binding: Stapled or perfect bound (original physical manuals) Paper Type Original Paper Type: Standard newsprint or coated paper (original physical manuals) ⚙️ Engine Specifications Primary Engine Engine Code Examples: Zastava 102A.1100, 102B.1300, 102C.1600 Displacement Range: 1116cc to 1600cc Engine Type: Inline-4, naturally aspirated, water-cooled Bore Stroke Examples: 1100cc: 80.0mm x 55.0mm, 1300cc: 80.0mm x 64.0mm Performance Horsepower Range: 55-75 HP (approx.) Torque Range: 80-110 Nm (approx.) Fuel System Carburetor Examples: Weber 32 ICEV, Solex 32 PDSI Fuel Type: Unleaded Gasoline (RON 91/95) Other Valve Train: Overhead Valve (OHV) or Overhead Cam (OHC) depending on engine variant 🔧 Transmission Standard Transmission Type: 4-speed Manual Optional Transmission Type: 5-speed Manual Features Clutch Type: Single dry plate, hydraulically actuated Final Drive: Front-wheel drive 📐 Dimensions Exterior Length Mm: 3830-3940 mm Width Mm: 1600-1620 mm Height Mm: 1360-1380 mm Wheelbase Mm: 2300 mm Weights Curb Weight Kg Range: 850-950 kg Gross Vehicle Weight Kg Range: 1300-1400 kg 🛡️ Safety Features Ratings Crash Test Ratings: No formal modern crash test ratings available Active Features Active Safety: Basic braking system, limited by era's standards Passive Features Passive Safety: Seatbelts (front), reinforced chassis structure (relative to some earlier designs) 💡 Technology Features Infotainment Infotainment System: Basic AM/FM Radio (optional), analog gauges Driver Assistance Driver Assistance Features: None Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: 5,000 - 7,500 km or 6 months Air Filter Replacement: 15,000 - 20,000 km Spark Plug Replacement: 20,000 - 30,000 km Coolant Flush Interval: 24 months Fluid Specifications Engine Oil Type: API SF/SG, SAE 10W-40 or 15W-40 Engine Oil Capacity Liters: 3.5 - 4.0 liters (with filter change) Coolant Type: Ethylene Glycol based antifreeze, 50/50 mix with distilled water Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil Brake Fluid Type: DOT 3 Known Issues Common Problems: Carburetor tuning issues, electrical gremlins, rust, clutch wear, potential ignition system faults, water pump leaks. Common Problems Detailed: The simple design can lead to frequent minor adjustments. Carburetor jets can become clogged. Wiring harness connections can corrode. Early models may have less robust engine components. Body rust is a significant concern, especially in humid climates. 📚 Vehicle History Brand Heritage Brand Origin: Yugoslavia (Serbia) Automotive Focus: Mass-market, affordable vehicles Model Evolution Development Basis: Successor to the Yugo 45/55/65 (Zastava 102), based on Fiat 127 chassis with styling by Giorgetto Giugiaro. Export Markets: Significant export efforts to USA and Western Europe in the 1980s. Production Production Years: 1980-1990 (for Zastava 102 / Yugo GVL/GVS/GTL) Manufacturing Location: Kragujevac, Yugoslavia 🏆 Awards & Recognition Recognitions Major Awards: None Ratings Reliability Ratings: Generally considered low to moderate by international standards of the era, highly dependent on maintenance and individual unit. Certifications Emissions Certifications: Varies by market and year, often met Eastern Bloc standards. Later models aimed for Western European standards.