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Harley Davidson FLH Shovelhead 1982 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLH Shovelhead Year: 1982 Engine Type: Shovelhead V-Twin Codes Engine Code Example: Refer to manual for specific engine codes 👋 Introduction Market Position Target Audience: Harley-Davidson FLH Shovelhead owners and technicians Value Proposition: Empowers owners to perform maintenance and repairs, saving on labor costs Competitive Analysis Source Credibility: Actual Genuine Factory Repair Manuals, not third-party Key Features Accessibility: Instant download, no waiting for physical delivery, printable Searchability: Search function within the PDF for quick information retrieval 📋 Manual Details Coverage Areas Primary Coverage: 1982 Harley-Davidson FLH Shovelhead Additional Styles: All FLH Shovelhead styles covered Page Count Estimated Pages: Hundreds of pages (exact count not specified, but described as 'complete') Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine diagnostics, repair, tune-up, internal components Drivetrain: Clutch, Primary Drive, Transmission, Kickstarter Fuel System: Fuel system components, carburetor, fuel delivery Exhaust System: Exhaust systems, pipe routing, components Electrical System: Wiring diagrams, ignition, charging system, lighting, starter Suspension Steering: Front Suspension, Rear Suspension, Steering system Brakes: Brake system components, operation, and service General Information: General overview, model identification, safety precautions Procedures Included Maintenance: Periodic lubrication, scheduled maintenance, fluid checks Troubleshooting: Diagnostic procedures for engine fault symptoms, advanced troubleshooting guide Repair: Step-by-step repair instructions for all covered systems Tune Up: Engine tuning, carburetor adjustments, ignition timing Diagnostics: Testing suspected parts using specialized techniques, engine management systems analysis Electrical Diagnostics: Tracing and verifying wiring diagrams, electrical system fault diagnosis Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and owners Instruction Format: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers Illustrations: Includes illustrations, drawings, photos, and enlarged insets for clarity 📊 Manual Specifications File Format Format: PDF Software Requirement: Adobe PDF Reader Print Quality Printability: Printable without restriction (entire manual or specific pages) Resolution: High resolution Binding Type Binding: Digital Download (user can print and bind) Paper Type Paper Type For Printing: Standard paper (user supplied) ⚙️ Engine Specifications Primary Engine Engine Family: Shovelhead Engine Configuration: Air-cooled, 45-degree V-Twin Displacement: Typically 74 cubic inches (1200cc) or 80 cubic inches (1340cc) for FLH models of this era. Manual covers specific variations. Performance Horsepower Estimated: Approx. 60-70 HP (varies by specific engine build and tuning) Torque Estimated: Approx. 75-85 ft-lbs (varies by specific engine build and tuning) Fuel System Carburetor Type: Typically Keihin butterfly or butterfly-plunger type, or S&S carburetors. Manual provides details on specific OE and common aftermarket options. Fuel Type: Leaded or Unleaded gasoline (depending on specific engine modifications and octane requirements as outlined in the manual) Ignition System Ignition Type: Contact breaker points ignition system (standard for 1982, though electronic ignition upgrades may be mentioned or covered) 🔧 Transmission Standard Transmission Type: 4-speed constant mesh Transmission Housing Material: Aluminum alloy Features Clutch Type: Wet multi-plate Primary Drive: Duplex chain drive to clutch basket Kickstarter: Yes, manual covers kickstarter operation and repair 📐 Dimensions Exterior Wheelbase: Refer to manual for specific FLH variants (typically around 61-63 inches) Weights Dry Weight: Refer to manual for specific FLH variants (typically around 600-650 lbs) 🛡️ Safety Features Ratings Safety Certification: Manual provides guidance on factory safety systems and maintenance Active Features Braking System: Dual front disc brakes, rear disc brake (typical for FLH models) Passive Features Frame Construction: Steel frame designed for stability and rider comfort 💡 Technology Features Infotainment Factory Infotainment: The 1982 FLH Shovelhead was not equipped with modern infotainment systems. Focus is on mechanical and electrical systems. Driver Assistance Driver Assistance Features: No electronic driver assistance features expected on this model. Connectivity Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals for engine oil and transmission/primary fluid changes. Spark Plug Replacement: Refer to manual for recommended service intervals. Fluid Specifications Engine Oil: Manual specifies recommended oil type, viscosity (e.g., 20W-50 or 30W), and capacity. Often SAE 50 or 10W-40 motorcycle-specific oils for Shovelheads. Transmission Fluid: Manual specifies recommended transmission fluid type and capacity (e.g., Harley-Davidson Formula+ or equivalent). Primary Chain Case Fluid: Manual specifies recommended primary fluid type and capacity (often the same as transmission fluid). Brake Fluid: DOT 3 or DOT 4 brake fluid (confirm specific requirements in manual). Known Issues Shovelhead Common Concerns: Manual addresses common Shovelhead issues such as oil leaks (especially at the pushrod tubes and rocker boxes), carburetor tuning, ignition system reliability, and potential for valve guide wear. Provides troubleshooting steps for these. Tune Up Procedures Ignition Timing: Detailed procedures for setting ignition timing using static or dynamic methods. Carburetor Adjustment: Step-by-step instructions for adjusting idle speed, mixture screw, and ensuring proper fuel delivery. 📚 Vehicle History Brand Heritage Brand Legacy: Harley-Davidson: Iconic American motorcycle manufacturer with a long history of V-twin engines and touring motorcycles. Model Evolution...
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Tipo: Motorcycle
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Sku: 439490
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Harley Davidson FLH Shovelhead 1982 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLH Shovelhead
Year:
1982
Engine Type:
Shovelhead V-Twin
Codes
Engine Code Example:
Refer to manual for specific engine codes
👋 Introduction
Market Position
Target Audience:
Harley-Davidson FLH Shovelhead owners and technicians
Value Proposition:
Empowers owners to perform maintenance and repairs, saving on labor costs
Competitive Analysis
Source Credibility:
Actual Genuine Factory Repair Manuals, not third-party
Key Features
Accessibility:
Instant download, no waiting for physical delivery, printable
Searchability:
Search function within the PDF for quick information retrieval
📋 Manual Details
Coverage Areas
Primary Coverage:
1982 Harley-Davidson FLH Shovelhead
Additional Styles:
All FLH Shovelhead styles covered
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but described as 'complete')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine diagnostics, repair, tune-up, internal components
Drivetrain:
Clutch, Primary Drive, Transmission, Kickstarter
Fuel System:
Fuel system components, carburetor, fuel delivery
Exhaust System:
Exhaust systems, pipe routing, components
Electrical System:
Wiring diagrams, ignition, charging system, lighting, starter
Suspension Steering:
Front Suspension, Rear Suspension, Steering system
Brakes:
Brake system components, operation, and service
General Information:
General overview, model identification, safety precautions
Procedures Included
Maintenance:
Periodic lubrication, scheduled maintenance, fluid checks
Troubleshooting:
Diagnostic procedures for engine fault symptoms, advanced troubleshooting guide
Repair:
Step-by-step repair instructions for all covered systems
Tune Up:
Engine tuning, carburetor adjustments, ignition timing
Diagnostics:
Testing suspected parts using specialized techniques, engine management systems analysis
Electrical Diagnostics:
Tracing and verifying wiring diagrams, electrical system fault diagnosis
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and owners
Instruction Format:
Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers
Illustrations:
Includes illustrations, drawings, photos, and enlarged insets for clarity
📊 Manual Specifications
File Format
Format:
PDF
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable without restriction (entire manual or specific pages)
Resolution:
High resolution
Binding Type
Binding:
Digital Download (user can print and bind)
Paper Type
Paper Type For Printing:
Standard paper (user supplied)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Shovelhead
Engine Configuration:
Air-cooled, 45-degree V-Twin
Displacement:
Typically 74 cubic inches (1200cc) or 80 cubic inches (1340cc) for FLH models of this era. Manual covers specific variations.
Performance
Horsepower Estimated:
Approx. 60-70 HP (varies by specific engine build and tuning)
Torque Estimated:
Approx. 75-85 ft-lbs (varies by specific engine build and tuning)
Fuel System
Carburetor Type:
Typically Keihin butterfly or butterfly-plunger type, or S&S carburetors. Manual provides details on specific OE and common aftermarket options.
Fuel Type:
Leaded or Unleaded gasoline (depending on specific engine modifications and octane requirements as outlined in the manual)
Ignition System
Ignition Type:
Contact breaker points ignition system (standard for 1982, though electronic ignition upgrades may be mentioned or covered)
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh
Transmission Housing Material:
Aluminum alloy
Features
Clutch Type:
Wet multi-plate
Primary Drive:
Duplex chain drive to clutch basket
Kickstarter:
Yes, manual covers kickstarter operation and repair
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific FLH variants (typically around 61-63 inches)
Weights
Dry Weight:
Refer to manual for specific FLH variants (typically around 600-650 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
Manual provides guidance on factory safety systems and maintenance
Active Features
Braking System:
Dual front disc brakes, rear disc brake (typical for FLH models)
Passive Features
Frame Construction:
Steel frame designed for stability and rider comfort
💡 Technology Features
Infotainment
Factory Infotainment:
The 1982 FLH Shovelhead was not equipped with modern infotainment systems. Focus is on mechanical and electrical systems.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance features expected on this model.
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals for engine oil and transmission/primary fluid changes.
Spark Plug Replacement:
Refer to manual for recommended service intervals.
Fluid Specifications
Engine Oil:
Manual specifies recommended oil type, viscosity (e.g., 20W-50 or 30W), and capacity. Often SAE 50 or 10W-40 motorcycle-specific oils for Shovelheads.
Transmission Fluid:
Manual specifies recommended transmission fluid type and capacity (e.g., Harley-Davidson Formula+ or equivalent).
Primary Chain Case Fluid:
Manual specifies recommended primary fluid type and capacity (often the same as transmission fluid).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (confirm specific requirements in manual).
Known Issues
Shovelhead Common Concerns:
Manual addresses common Shovelhead issues such as oil leaks (especially at the pushrod tubes and rocker boxes), carburetor tuning, ignition system reliability, and potential for valve guide wear. Provides troubleshooting steps for these.
Tune Up Procedures
Ignition Timing:
Detailed procedures for setting ignition timing using static or dynamic methods.
Carburetor Adjustment:
Step-by-step instructions for adjusting idle speed, mixture screw, and ensuring proper fuel delivery.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson: Iconic American motorcycle manufacturer with a long history of V-twin engines and touring motorcycles.
Model Evolution
Shovelhead Era:
The Shovelhead engine was produced from 1966 to 1984, representing a significant era for Harley-Davidson, preceding the Evolution engine. The FLH designation signifies a top-tier touring model.
Production
Production Period:
Shovelhead models produced throughout the 1970s and early 1980s. 1982 marks a specific year within this lineage.
🏆 Awards & Recognition
Recognitions
Manual Recognition:
Recognized as an essential resource for maintaining and restoring the 1982 Harley-Davidson FLH Shovelhead.
Ratings
Historical Significance:
The Shovelhead engine is a significant part of Harley-Davidson's history, often cherished by enthusiasts.
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