PEUGEOT 205 GL GE VAN SR GT 1.6 GTI 1.9 GTI Full Service & Repair Manual 1983-1995
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🏷️ Basic Information Identification Make: Peugeot Model: 205 Model Variants: GL, GE, Van, SR, GT, 1.6 GTI, 1.9 GTI Production Years Covered: 1983-1995 👋 Introduction Market Position Target Audience: Professional mechanics, automotive technicians, and knowledgeable DIY owners Competitive Analysis Advantage: Comprehensive factory-level information, extensive coverage across multiple variants and years, lifetime access Key Features Features: Step-by-step instructions, detailed photos and diagrams, troubleshooting guides, no recurring costs 📋 Manual Details Coverage Areas Coverage Scope: Full factory service, repair, and workshop procedures Page Count Estimated Page Count: Hundreds (specific number not provided, but indicated as extensive) Manual Type Type: Complete Factory Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Internal combustion engines (petrol and diesel, various displacements including 1.6L and 1.9L GTI variants) Fuel System: Carburetor and fuel injection systems, fuel pumps, lines, filters, and tanks Cooling System: Radiator, fan, water pump, thermostat, coolant passages, and hoses Ignition System: Spark plugs, ignition coils, distributors (where applicable), ECU, and wiring Exhaust System: Exhaust manifolds, catalytic converters (if applicable), mufflers, pipes, and hangers Transmission: Manual and automatic transmissions, clutch system, gearbox internals, shifting mechanisms Drivetrain: Front-wheel drive system, CV joints, driveshafts, differential Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, sway bars Steering: Steering rack, tie rods, steering column, power steering system (if equipped) Brakes: Front and rear brake systems (disc and drum), calipers, pads, rotors, master cylinder, brake lines, parking brake Electrical System: Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, dashboard instruments Body And Chassis: Body panel repairs, rust prevention, frame specifications, door mechanisms, glass replacement, interior trim HVAC: Heating, ventilation, and air conditioning systems (if equipped), controls, components, refrigerant handling Safety Systems: Seat belts, airbag systems (if equipped), lighting safety Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes Troubleshooting: Diagnostic procedures for common problems, fault finding, symptom analysis Repair: Step-by-step repair instructions for all major vehicle systems Overhaul: Complete engine and transmission rebuild procedures Disassembly Assembly: Detailed instructions for component removal and installation Diagnostics: On-board diagnostics (OBD) information and troubleshooting, electrical diagnostics Technical Depth Depth: Professional-level detail, suitable for mechanics and experienced DIY enthusiasts Visuals: Hundreds of detailed photos and diagrams, exploded views 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single page or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Compatibility Os Compatibility: Windows and macOS compatible Licensing Licensing Terms: Lifetime use, no expiry dates, no renewal fees, usable on multiple devices ⚙️ Engine Specifications Primary Engine Engine Types Covered: Various Peugeot XU and XY series engines, including naturally aspirated and fuel-injected variants Performance Gti Engine Displacement 1.6: 1580 cc (approx.) Gti Engine Displacement 1.9: 1905 cc (approx.) Gti Power Output 1.6: Approx. 105-115 PS (depending on specific market/variant) Gti Power Output 1.9: Approx. 120-130 PS (depending on specific market/variant) Fuel System Fuel Delivery Gti: Bosch LE2-Jetronic or similar multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (Petrol), Diesel for non-GTI variants 🔧 Transmission Standard Standard Transmission Gti: 5-speed manual Optional Optional Transmission: 4-speed automatic (available on some non-GTI models) Features Clutch Type: Single dry plate, hydraulically operated 📐 Dimensions Exterior Wheelbase: Approx. 2540 mm (254 cm) Length: Approx. 3930 mm (393 cm) Width: Approx. 1620 mm (162 cm) Height: Approx. 1360 mm (136 cm) Weights Curb Weight Gti 1.9: Approx. 950 - 1000 kg (depending on trim) Gross Vehicle Weight: Varies by model and configuration (specified in manual) 🛡️ Safety Features Ratings Crash Test Ratings: Euro NCAP ratings not directly applicable to this era; safety features focused on passive systems Active Features Active Safety Features: Front disc brakes, rear drum brakes, optional ABS on later GTI models Passive Features Passive Safety Features: Seat belts (front and rear), reinforced body structure, safety glass 💡 Technology Features Infotainment Infotainment Features: Basic analog radio/cassette players; later models may have optional upgraded systems. Minimal electronic integration compared to modern vehicles. Driver Assistance Driver Assistance Systems: Limited; ABS was an optional extra on some later models, particularly GTIs. Connectivity Connectivity Features: N/A (no factory fitted connectivity options like Bluetooth or USB in this era) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles or 6-12 months (refer to manual for exact schedule based on usage) Timing Belt Replacement: Essential maintenance item, interval varies by engine (e.g., 60,000-80,000 miles or 4-5 years), critical for engine longevity Fluid Specifications Engine Oil Viscosity: API SF/SG or higher; viscosity typically 10W-40 or 15W-50 depending on climate (check manual) Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 brake fluid Transmission Fluid Manual: API GL-4; SAE 75W-80 or 75W-90 gear oil (check manual for specific type) Transmission Fluid...
Oil leaks from engine seals, clutch slave cylinder failure, occasional ECU issues on later injected models
📚 Vehicle History
Brand Heritage
Parent Company:
PSA Peugeot Citroën
Model Evolution
Segment:
Supermini/Hot Hatch
Design Influence:
Giugiaro design (initial concept), later refined by Peugeot's design studio
Production
Manufacturing Locations:
France, UK (Talbot), Spain, and other licensed facilities
Key Period:
The 205 was a critical model for Peugeot, revitalizing the brand and achieving significant sales success.
Iconic Variants:
The 205 GTI (GTI 1.6 and GTI 1.9) is considered one of the most iconic hot hatches of its era.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Recognition:
The Peugeot 205 GTI was widely praised by automotive journalists for its exceptional handling, performance, and driving dynamics, often winning 'hot hatch of the year' awards and being lauded as a benchmark for the segment.
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