This manual provides comprehensive service and repair information for 1984-1994 Subaru DL and GL models, chassis codes A10 and A20, equipped with EA71, EA81, and EA82 engine codes. These vehicles, available as 2-door coupes, 4-door sedans, and 5-door station wagons, are known for early reputation for reliability, durability, and capable 4-wheel drive systems. Featuring horizontally opposed Boxer engines and offering both front-wheel drive and all-wheel drive configurations, these Subarus represented a practical and robust option in the compact car segment of their time, building upon heritage. This service manual, written in English, offers in-depth guidance on all major vehicle systems. It covers engine mechanical and management, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the electrical system. Additionally, it details body and chassis repair, HVAC systems, and provides essential procedures for preventive maintenance, troubleshooting, component testing, and repair, including critical torque specifications and alignment data. With over 1500 pages of detailed instructions, diagrams, and wiring schematics, this manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair these models effectively. 🏷️ Basic Information Identification Make: Subaru Model: DL / GL Model Years Covered: 1984-1994 Codes Chassis Codes: A10 (DL), A20 (GL) Engine Codes: EA71, EA81, EA82 👋 Introduction Market Position Segment: Compact/Subcompact Sedans and Wagons (historically). Unique Selling Proposition: Subaru's early reputation for reliability, durability, and capable 4-wheel drive (on select models). Competitive Analysis Competitors: Toyota Corolla, Honda Civic, Nissan Sentra, Mazda 323. Key Features Engine Layout: Horizontally opposed (Boxer) engines, providing a lower center of gravity. Drivetrain Options: Available with front-wheel drive (FWD) and full-time/selectable 4-wheel drive (4WD). 📋 Manual Details Coverage Areas Documentation Scope: Comprehensive service and repair coverage for 1984-1994 Subaru DL and GL models. Page Count Estimated Page Count: Over 1500 pages (typical for factory service manuals of this era). Manual Type Type: Factory Authorized Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly procedures for all engine variants (EA71, EA81, EA82). Engine Management: Fuel injection (MPFI, SPFI), ignition system, emissions control, diagnostics, and component testing. Transmission Manual: Service and repair for 4-speed and 5-speed manual transmissions, including clutch operation. Transmission Automatic: Service and repair for 3-speed and 4-speed automatic transmissions, including hydraulic control and torque converter. Drivetrain: Front-wheel drive and Subaru's legendary 4-wheel drive system (Symmetrical AWD), including differentials, CV joints, and prop shafts. Suspension: Front and rear suspension systems (MacPherson struts, independent rear suspension), shock absorbers, springs, bushings, and alignment specifications. Steering: Manual steering and power steering systems, including steering column, rack and pinion, and hydraulic components. Brakes: Front disc brakes, rear drum brakes (some models may have rear discs), hydraulic system, parking brake, ABS (optional on later models). Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, instruments, switches, relays, fuses, and wiring diagrams. Body And Chassis: Body panel repair, door mechanisms, glass, interior trim, seat removal, and frame specifications. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Procedures Included Preventive Maintenance: Detailed schedules for oil changes, filter replacements, fluid checks, belt inspections, and tune-ups. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting guides. Repair And Rebuild: Step-by-step instructions for component removal, repair, and reinstallation. Component Testing: Specifications and procedures for testing various electrical and mechanical components using multimeters and specialized tools. Torque Specifications: Accurate torque values for all critical fasteners, ensuring proper assembly and preventing component failure. Wheel Alignment: Specifications for camber, caster, and toe adjustments, crucial for tire wear and handling. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls. Diagnostics: Advanced diagnostic information, including troubleshooting charts and pinpoint tests for electrical and mechanical faults. Diagrams: Detailed exploded views, assembly diagrams, and comprehensive electrical wiring schematics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, enabling quick access to specific information. Print Quality Quality: High-resolution scans ensuring clarity of text and diagrams. Binding Type Binding: Not applicable (digital format). Paper Type Paper: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Option 1: 1.8L EA81 SOHC 4-cylinder Boxer Engine Option 1 Power: ~73 hp @ 4800 rpm Engine Option 1 Torque: ~90 lb-ft @ 2800 rpm Engine Option 2: 1.8L EA82 SOHC/DOHC 4-cylinder Boxer (some turbocharged variants available) Engine Option 2 Power: ~90-100 hp (naturally aspirated), ~115 hp (turbocharged) Engine Option 2 Torque: ~100-105 lb-ft (naturally aspirated), ~130 lb-ft (turbocharged) Engine Option 3: 1.6L EA71 SOHC 4-cylinder Boxer (early models) Engine Option 3 Power: ~71 hp @ 5200 rpm Engine Option 3 Torque: ~82 lb-ft @ 3200 rpm Performance Fuel Induction: Carburetor (early models) or Multi-Point Fuel Injection (MPFI) / Single-Point Fuel Injection (SPFI) on later models. Emission Controls: Catalytic converter, EGR system, and other emissions control technologies as mandated by...
This manual provides comprehensive service and repair information for 1984-1994 Subaru DL and GL models, chassis codes A10 and A20, equipped with EA71, EA81, and EA82 engine codes. These vehicles, available as 2-door coupes, 4-door sedans, and 5-door station wagons, are known for early reputation for reliability, durability, and capable 4-wheel drive systems. Featuring horizontally opposed Boxer engines and offering both front-wheel drive and all-wheel drive configurations, these Subarus represented a practical and robust option in the compact car segment of their time, building upon heritage.
This service manual, written in English, offers in-depth guidance on all major vehicle systems. It covers engine mechanical and management, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the electrical system. Additionally, it details body and chassis repair, HVAC systems, and provides essential procedures for preventive maintenance, troubleshooting, component testing, and repair, including critical torque specifications and alignment data. With over 1500 pages of detailed instructions, diagrams, and wiring schematics, this manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair these models effectively.
🏷️ Basic Information
Identification
Make:
Subaru
Model:
DL / GL
Model Years Covered:
1984-1994
Codes
Chassis Codes:
A10 (DL), A20 (GL)
Engine Codes:
EA71, EA81, EA82
👋 Introduction
Market Position
Segment:
Compact/Subcompact Sedans and Wagons (historically).
Unique Selling Proposition:
Subaru's early reputation for reliability, durability, and capable 4-wheel drive (on select models).
Competitive Analysis
Competitors:
Toyota Corolla, Honda Civic, Nissan Sentra, Mazda 323.
Key Features
Engine Layout:
Horizontally opposed (Boxer) engines, providing a lower center of gravity.
Drivetrain Options:
Available with front-wheel drive (FWD) and full-time/selectable 4-wheel drive (4WD).
📋 Manual Details
Coverage Areas
Documentation Scope:
Comprehensive service and repair coverage for 1984-1994 Subaru DL and GL models.
Page Count
Estimated Page Count:
Over 1500 pages (typical for factory service manuals of this era).
Manual Type
Type:
Factory Authorized Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly procedures for all engine variants (EA71, EA81, EA82).
Carburetor (early models) or Multi-Point Fuel Injection (MPFI) / Single-Point Fuel Injection (SPFI) on later models.
Emission Controls:
Catalytic converter, EGR system, and other emissions control technologies as mandated by regulations.
🔧 Transmission
Standard
Transmission Type Standard:
4-speed manual transmission
Optional
Transmission Type Optional 1:
5-speed manual transmission
Transmission Type Optional 2:
3-speed automatic transmission
Transmission Type Optional 3:
4-speed automatic transmission
Features
Drivetrain Coupling:
Manual transmissions often featured a clutch-activated 4WD system or full-time AWD. Automatic transmissions typically came with full-time AWD.
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, 5-door Station Wagon.
Wheelbase:
Approximately 96.5 inches (2450 mm)
Length:
Approximately 162-175 inches (4115-4445 mm), varies by body style.
Width:
Approximately 64.2-65.6 inches (1630-1665 mm).
Height:
Approximately 53.5-56.5 inches (1360-1435 mm), varies by body style.
Weights
Curb Weight:
Approximately 2000-2400 lbs (907-1089 kg), varies by model and drivetrain.
Gross Vehicle Weight Rating:
Varies by model, typically around 3000-3400 lbs (1361-1542 kg).
🛡️ Safety Features
Ratings
Crash Test Performance:
Minimal official crash test data readily available for this era, but generally considered reasonably safe for its time.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Some later models offered optional ABS.
Drivetrain Stability:
Subaru's Symmetrical AWD system provided enhanced traction and stability in various conditions.
Passive Features
Seat Belts:
Standard 3-point front seat belts, lap belts in rear.
Head Restraints:
Standard front head restraints.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was common. Optional upgrades might have included more speakers or graphic equalizers.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on later models, typically on higher trim levels or 4WD variants.
Connectivity
Connectivity Features:
Limited to analog systems; no modern connectivity features like Bluetooth or USB were available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first. Consult manual for specific recommendations based on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Timing Belt Replacement:
Crucial for EA82 engines. Typically every 60,000 miles (96,000 km) or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 recommended for most conditions. Consult manual for precise viscosity based on temperature.
Engine Oil Capacity:
Approximately 4.0-4.5 quarts (3.8-4.3 liters) with filter change for most EA81/EA82 engines.
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Use Subaru-specific coolant if available.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Engine Reliability:
Generally reliable, but head gasket leaks (especially on EA82), timing belt failures (if not replaced), and carburetor issues can occur.
Rust Corrosion:
Susceptible to rust, particularly in the rocker panels, wheel wells, and underbody, common for vehicles of this age.
Electrical System Aging:
Older wiring harnesses, connectors, and components may degrade, leading to intermittent electrical issues.
Cv Joint Wear:
CV joints on 4WD models can wear out, causing clicking noises during turns.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Subaru is a division of Subaru Corporation (formerly Fuji Heavy Industries), a Japanese multinational corporation.
Model Evolution
Generation:
These models represent the second generation of Subaru's front-wheel-drive/4WD cars, evolving from earlier models like the Leone.
Design Language:
Boxy, utilitarian design characteristic of 1980s and early 1990s automotive styling.
Production
Production Period:
1984-1994 (for this specific generation/manual coverage).
Manufacturing Locations:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
General Reputation:
Subaru models from this era built a reputation for durability and capability, especially the 4WD variants, earning loyalty among owners.
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