Jeep Comanche MJ 1984-1996 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Jeep Model: Comanche Generation Code: MJ Model Years: 1984-1996 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Jeep Heritage: The Comanche, based on the Cherokee (XJ) platform, represented Jeep's entry into the compact pickup segment, leveraging the brand's reputation for ruggedness and off-road capability. Competitive Analysis Key Competitors: Ford Ranger, Chevrolet S-10, Nissan Hardbody, Toyota Hilux/Tacoma Key Features Manual Value Proposition: Provides professional-grade repair and maintenance information for a classic Jeep pickup, empowering owners and independent mechanics. Manual Detail Level: Step-by-step instructions, exploded diagrams, and detailed pictures ensure accuracy and ease of understanding for all repair tasks. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, and Troubleshooting Included Regions: North America (implied by Jeep's primary market) Page Count Estimated Pages: Hundreds (exact number not specified, but described as extensive) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Transmission (manual & automatic), Drivetrain (4WD/2WD systems, differentials, axles) Chassis: Suspension (front & rear), Steering, Brakes (hydraulic, parking), Wheels & Tires Electrical: Charging System, Starting System, Ignition System, Lighting, Instrumentation, Wiring Diagrams, Body Electronics, Power Accessories Body: Exterior body panels, Interior trim, Doors, Windows, Seats, HVAC System, Body sealing Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Component removal and installation, overhaul procedures, specific component repairs Troubleshooting: Diagnostic procedures, symptom analysis, fault finding guides Diagnostics: Wiring schematics for electrical system diagnosis, component testing procedures Technical Depth Depth: Comprehensive: Covers basic maintenance to advanced engine and transmission rebuilds, full electrical system troubleshooting. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and macOS Print Quality Printability: Printable (single pages or entire manual) Image Quality: Detailed photos and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Licensing Usage Rights: Lifetime use on multiple devices, no expiry dates or renewal fees ⚙️ Engine Specifications Primary Engine Engine Options 2 5L I4: 2.5L AMC/Jeep OHV Inline-4 (TBI and MPI variants) Engine Options 4 0L I6: 4.0L AMC/Jeep OHV Inline-6 (MPI) Engine Options 2 8L V6: 2.8L Chevrolet/GM LR2/LR4 V6 (early models, TBI) Engine Options 2 1L Td: 2.1L Renault J8S Turbo Diesel (early models) Performance Horsepower Range: Approx. 100-120 HP (for 2.5L I4) to 177 HP (for 4.0L I6) Torque Range: Approx. 135-150 lb-ft (for 2.5L I4) to 220 lb-ft (for 4.0L I6) Fuel System Fuel Delivery: Throttle Body Injection (TBI) and Multi-Point Fuel Injection (MPI), depending on year and engine Fuel Type: Unleaded Gasoline (primarily 87 octane, check manual for specifics) 🔧 Transmission Standard Standard Transmission Options: Aisin Warner AX-5 5-speed manual Optional Optional Transmission Options: Chrysler/Jeep AW4 4-speed automatic, Peugeot BA-10/5 5-speed manual (early models) Features Drivetrain Options: 2WD (RWD), Command-Trac part-time 4WD Transfer Case: New Process (NP) 207, NP231 (depending on year and drivetrain) 📐 Dimensions Exterior Wheelbase Options: 113.0 inches (Standard Cab), 120.0 inches (Long Bed) Bed Length Options: 6 ft (standard), 7 ft (long bed) Weights Curb Weight Range: Approximately 3,200 - 4,000 lbs, depending on configuration. 🛡️ Safety Features Ratings Crash Test Information: NHTSA and IIHS data may be available but not comprehensive by modern standards. Manual will detail safety system components. Active Features Braking System: Front disc brakes, rear drum brakes. Optional rear disc brakes on some later models. Passive Features Restraint Systems: Seat belts (lap and shoulder), optional driver-side airbag (later models). Chassis Design: Unibody construction inherited from Cherokee XJ, offering a different safety profile than body-on-frame competitors of the era. 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional cassette player. Aftermarket upgrades common. Instrumentation: Analog gauges for speedometer, tachometer (optional), fuel, coolant temperature, oil pressure, voltmeter. Driver Assistance Cruise Control: Optional on some trims. Connectivity Auxiliary Inputs: Not standard; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions. Refer to manual for exact mileage and oil type. Transmission Fluid Change: Every 30,000-50,000 miles for automatic transmissions, manual transmission fluid inspection/change as per manual recommendations. Coolant Flush: Every 2 years or 30,000 miles for conventional coolant. Extended life coolants may differ. Fluid Specifications Engine Oil: Refer to manual for specific viscosity grade (e.g., 10W-30, 10W-40 for early models; 5W-30 for later 4.0L). API service category SG or higher. Transmission Fluid Automatic: Chrysler ATF+3 or ATF+4 (check manual for early AW4 recommendations, likely Dexron II/III compatible) Transmission Fluid Manual: GL-5 Gear Oil (e.g., 75W-90 for AX-5 and BA-10/5) Brake Fluid: DOT 3 or DOT 4. Known Issues Common Problems: Rust (body and frame components), interior wear and tear, cooling system issues (radiator, water pump), minor electrical gremlins, differential seal leaks, wear on leaf springs. Engine Reliability 4 0L: The 4.0L inline-6 is generally considered very robust, though head gasket...
The Comanche, based on the Cherokee (XJ) platform, represented Jeep's entry into the compact pickup segment, leveraging the brand's reputation for ruggedness and off-road capability.
Competitive Analysis
Key Competitors:
Ford Ranger, Chevrolet S-10, Nissan Hardbody, Toyota Hilux/Tacoma
Key Features
Manual Value Proposition:
Provides professional-grade repair and maintenance information for a classic Jeep pickup, empowering owners and independent mechanics.
Manual Detail Level:
Step-by-step instructions, exploded diagrams, and detailed pictures ensure accuracy and ease of understanding for all repair tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, and Troubleshooting
Included Regions:
North America (implied by Jeep's primary market)
Page Count
Estimated Pages:
Hundreds (exact number not specified, but described as extensive)
Approximately 3,200 - 4,000 lbs, depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Information:
NHTSA and IIHS data may be available but not comprehensive by modern standards. Manual will detail safety system components.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Optional rear disc brakes on some later models.
Passive Features
Restraint Systems:
Seat belts (lap and shoulder), optional driver-side airbag (later models).
Chassis Design:
Unibody construction inherited from Cherokee XJ, offering a different safety profile than body-on-frame competitors of the era.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, optional cassette player. Aftermarket upgrades common.
Instrumentation:
Analog gauges for speedometer, tachometer (optional), fuel, coolant temperature, oil pressure, voltmeter.
Driver Assistance
Cruise Control:
Optional on some trims.
Connectivity
Auxiliary Inputs:
Not standard; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions. Refer to manual for exact mileage and oil type.
Transmission Fluid Change:
Every 30,000-50,000 miles for automatic transmissions, manual transmission fluid inspection/change as per manual recommendations.
Coolant Flush:
Every 2 years or 30,000 miles for conventional coolant. Extended life coolants may differ.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 10W-30, 10W-40 for early models; 5W-30 for later 4.0L). API service category SG or higher.
Transmission Fluid Automatic:
Chrysler ATF+3 or ATF+4 (check manual for early AW4 recommendations, likely Dexron II/III compatible)
Transmission Fluid Manual:
GL-5 Gear Oil (e.g., 75W-90 for AX-5 and BA-10/5)
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Rust (body and frame components), interior wear and tear, cooling system issues (radiator, water pump), minor electrical gremlins, differential seal leaks, wear on leaf springs.
Engine Reliability 4 0L:
The 4.0L inline-6 is generally considered very robust, though head gasket issues can occur with age and mileage.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's lineage is deeply rooted in rugged, go-anywhere vehicles, a reputation the Comanche aimed to extend into the compact pickup market.
Model Evolution
Mj Introduction:
Introduced in 1984, the MJ Comanche shared its platform and many components with the highly successful Cherokee XJ, offering a blend of Jeep's off-road prowess with truck utility.
Key Updates:
Significant updates included the introduction of the 4.0L inline-6 engine (1987), improvements to fuel injection systems, and minor styling refreshes throughout its production run.
Production
Production Period:
1984-1992 (though the manual covers up to 1996, indicating continued sales or manual updates for specific markets/remaining stock).
Manufacturing Location:
Toledo, Ohio, USA (Jeep's primary manufacturing facility)
🏆 Awards & Recognition
Recognitions
Off Road Capability:
While specific awards for the Comanche are scarce, it inherited Jeep's renowned off-road heritage and capability, often praised in period reviews for its handling and drivetrain.
Truck Of The Year:
Jeep Comanche was a contender for Truck of the Year awards in some publications during its early production years.
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