🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1984 Codes Chassis Code: E28 Engine Code Prefix: M30 👋 Introduction Market Position Segment: Executive Sedan / Luxury Sports Sedan Target Audience: Discerning buyers seeking performance, luxury, and engineering prowess; enthusiast owners and professional technicians. Competitive Analysis Primary Competitors: Mercedes-Benz W124 E-Class, Audi 100, Jaguar XJ, Volvo 700 Series. Key Features Vehicle Strengths: Renowned BMW driving dynamics ('The Ultimate Driving Machine'), robust inline-six engine, sophisticated engineering, high-quality interior materials, timeless styling. Manual Value Proposition Benefit To Owner: Empowers owners to perform in-depth maintenance and repairs, diagnose issues accurately, and maintain the vehicle's performance and longevity, saving significant costs over dealership servicing. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Downloadable PDF Page Count Estimated Pages: Hundreds (specific count not provided, typical for factory manuals) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of M30B28 engine: disassembly, assembly, specifications, troubleshooting, fuel injection (Bosch L-Jetronic/Motronic), ignition system, cooling system, lubrication. Transmission: Detailed procedures for manual (Getrag 260) and automatic (ZF 4HP22) transmissions: removal, installation, overhaul, fluid specifications, troubleshooting. Drivetrain: Rear axle (differential, half-shafts), driveshaft, universal joints: inspection, service, specifications. Suspension: Front and rear suspension components: McPherson struts, control arms, anti-roll bars, bushings, shock absorbers. Alignment specifications, troubleshooting, component replacement. Brakes: Front and rear disc brakes (likely vented front), ABS (if equipped): system components, hydraulic circuits, bleeding procedures, caliper and rotor service, troubleshooting. Steering: Power assisted steering system: pump, steering rack, fluid specifications, troubleshooting, tie rod end service. Electrical: Complete electrical system: wiring diagrams, component testing, fuse and relay locations, battery, alternator, starter motor, lighting system, instrumentation, comfort systems (e.g., power windows, mirrors). Fuel System: Fuel tank, pump, lines, injectors, fuel pressure regulator, fuel filter. Diagnosis and repair of fuel delivery issues. Exhaust System: Exhaust manifolds, catalytic converter (if applicable for market), mufflers, pipes. Inspection and replacement procedures. Bodywork: Exterior body panel removal/installation, doors, hood, trunk lid, bumpers, trim. Glass replacement procedures. HVAC: Heating, ventilation, and air conditioning system: components, refrigerant handling (R12 for this era), diagnosis, repair of blower motor, evaporator, condenser, controls. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, lubrication points. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems, including symptom-based troubleshooting charts. Repair: Step-by-step instructions for component removal, overhaul, repair, and reinstallation for all major mechanical and electrical systems. Diagnostics: Information on diagnostic procedures, including checking for fault codes (though limited OBD-I for this era), voltage and resistance checks, pressure tests. Technical Depth Depth Level: Comprehensive Factory Level: Covers basic adjustments to complete engine and transmission overhauls, electrical system diagnosis, and body repair. 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable (if OCR'd properly), facilitating quick information retrieval. Print Quality Resolution: Typically high-resolution scans suitable for clear printing of text and diagrams. Readability: Designed for clarity of technical illustrations, schematics, and text. Binding Type Physical Manual Analogy: Equivalent to a professionally bound factory manual (e.g., spiral-bound or perfect-bound). Paper Type Physical Manual Analogy: Comparable to the heavy-duty paper stock used in original BMW service documentation. ⚙️ Engine Specifications Primary Engine Engine Code: M30B28 Configuration: Inline 6-cylinder, SOHC Displacement: 2788 cc (2.8 Liters) Bore X Stroke: 86 mm x 80 mm Compression Ratio: 8.8:1 Performance Horsepower: 181 hp @ 5800 rpm (approx.) Torque: 240 Nm (177 lb-ft) @ 4000 rpm (approx.) Fuel System Injection Type: Bosch L-Jetronic or Motronic (depending on specific market/production date) Fuel Type: Unleaded Gasoline (Premium) Lubrication Oil Capacity: 6.5 Liters (6.9 US Quarts) with filter (refer to manual for exact type/grade) 🔧 Transmission Standard Type: 4-speed Manual (Getrag 260) Optional Type: 3-speed Automatic (ZF 4HP22) Features Clutch: Hydraulically actuated single dry plate clutch Automatic Features: Torque converter, typically with sport/economy modes. 📐 Dimensions Exterior Length: 4620 mm (181.9 in) Width: 1700 mm (66.9 in) Height: 1410 mm (55.5 in) Wheelbase: 2795 mm (110.0 in) Weights Curb Weight: 1440 kg (3175 lbs) approx. (Manual Transmission) Gross Vehicle Weight Rating: Not specified in product info, typically around 1900-2000 kg. Wheels Tires Wheel Bolt Pattern: 5 x 120 mm Standard Tire Size: 205/70 VR 14 or 205/60 VR 15 (depending on trim/options) 🛡️ Safety Features Ratings Crash Test Data: No specific official crash test ratings available for this era from NHTSA/Euro NCAP. Based on contemporary engineering standards. Active Features Braking System: Four-wheel disc brakes, optional Anti-lock Braking System (ABS) on later models/specific markets. Passive Features Seatbelts: 3-point front seatbelts with pre-tensioners (likely), 3-point rear seatbelts. Construction: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Typically an AM/FM stereo radio with cassette player, often from brands like Blaupunkt or Bavaria. Optional premium sound systems may have been available. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature, becoming more common later in the...
Empowers owners to perform in-depth maintenance and repairs, diagnose issues accurately, and maintain the vehicle's performance and longevity, saving significant costs over dealership servicing.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count
Estimated Pages:
Hundreds (specific count not provided, typical for factory manuals)
Heating, ventilation, and air conditioning system: components, refrigerant handling (R12 for this era), diagnosis, repair of blower motor, evaporator, condenser, controls.
Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems, including symptom-based troubleshooting charts.
Repair:
Step-by-step instructions for component removal, overhaul, repair, and reinstallation for all major mechanical and electrical systems.
Diagnostics:
Information on diagnostic procedures, including checking for fault codes (though limited OBD-I for this era), voltage and resistance checks, pressure tests.
Technical Depth
Depth Level:
Comprehensive Factory Level: Covers basic adjustments to complete engine and transmission overhauls, electrical system diagnosis, and body repair.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable (if OCR'd properly), facilitating quick information retrieval.
Print Quality
Resolution:
Typically high-resolution scans suitable for clear printing of text and diagrams.
Readability:
Designed for clarity of technical illustrations, schematics, and text.
Binding Type
Physical Manual Analogy:
Equivalent to a professionally bound factory manual (e.g., spiral-bound or perfect-bound).
Paper Type
Physical Manual Analogy:
Comparable to the heavy-duty paper stock used in original BMW service documentation.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B28
Configuration:
Inline 6-cylinder, SOHC
Displacement:
2788 cc (2.8 Liters)
Bore X Stroke:
86 mm x 80 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
181 hp @ 5800 rpm (approx.)
Torque:
240 Nm (177 lb-ft) @ 4000 rpm (approx.)
Fuel System
Injection Type:
Bosch L-Jetronic or Motronic (depending on specific market/production date)
Fuel Type:
Unleaded Gasoline (Premium)
Lubrication
Oil Capacity:
6.5 Liters (6.9 US Quarts) with filter (refer to manual for exact type/grade)
🔧 Transmission
Standard
Type:
4-speed Manual (Getrag 260)
Optional
Type:
3-speed Automatic (ZF 4HP22)
Features
Clutch:
Hydraulically actuated single dry plate clutch
Automatic Features:
Torque converter, typically with sport/economy modes.
📐 Dimensions
Exterior
Length:
4620 mm (181.9 in)
Width:
1700 mm (66.9 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1440 kg (3175 lbs) approx. (Manual Transmission)
Gross Vehicle Weight Rating:
Not specified in product info, typically around 1900-2000 kg.
Wheels Tires
Wheel Bolt Pattern:
5 x 120 mm
Standard Tire Size:
205/70 VR 14 or 205/60 VR 15 (depending on trim/options)
🛡️ Safety Features
Ratings
Crash Test Data:
No specific official crash test ratings available for this era from NHTSA/Euro NCAP. Based on contemporary engineering standards.
Active Features
Braking System:
Four-wheel disc brakes, optional Anti-lock Braking System (ABS) on later models/specific markets.
Passive Features
Seatbelts:
3-point front seatbelts with pre-tensioners (likely), 3-point rear seatbelts.
Construction:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Typically an AM/FM stereo radio with cassette player, often from brands like Blaupunkt or Bavaria. Optional premium sound systems may have been available.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature, becoming more common later in the E28 lifecycle and on higher trims.
Comfort Features
Convenience:
Power windows, power mirrors, central locking, optional sunroof, cruise control, air conditioning.
Diagnostics Era
OBD Support:
No On-Board Diagnostics (OBD-II) or standardized OBD-I. Diagnosis relies on analog methods, specialized BMW testers (e.g., GT1 predecessor), and understanding of system operation detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on driving conditions. The manual will specify the exact intervals.
Major Service:
Includes spark plugs, fuel filter, air filter, coolant flush. Intervals vary, often around 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil:
Refer to manual for specific BMW approved oils (e.g., Castrol, Mobil 1) and viscosity grades (e.g., 15W-40, 10W-40, 5W-40 depending on climate and oil technology). BMW Longlife oils were not prevalent in this era.
Coolant:
Ethylene glycol based coolant. Manual will specify mixture ratio and BMW part number or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
Manual transmission fluid (MTF) meeting API GL-4 specifications (e.g., 75W-90 or 80W-90).
Transmission Fluid Auto:
Dexron II or equivalent automatic transmission fluid (ATF).
Known Issues
Common Problems:
Cooling system leaks (hose degradation, water pump), fuel injector issues, injector seal leaks, worn suspension bushings, aging electrical connectors, starter motor issues, fuel pump wear, distributor O-ring leaks (M30).
Manual Utility For Issues:
The manual provides detailed diagnostic procedures and part replacements for these common E28 issues.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Long-standing reputation for performance, engineering excellence, and driver-focused vehicles since its inception.
Model Evolution
E28 Generation:
The E28 generation of the 5 Series replaced the E12 and was produced from 1981 to 1988. It represented a significant evolution in design, technology, and refinement for BMW's executive sedan.
528I Positioning:
The 528i was positioned as a powerful and refined model within the E28 lineup, offering a balance of performance and luxury, slotting between the 524td diesel and the performance-oriented M535i/M5.
Production
Production Years:
E28: 1981-1988. Specific 528i models varied by market, with the 2.8L engine being prominent in earlier E28 production and some markets.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The E28 generation, and BMW's 5 Series in general, consistently received praise from automotive journalists and publications for its driving dynamics, build quality, and engineering. Specific awards for the 528i are less documented as distinct entities, but the model benefited from the strong reputation of the 5 Series line.
Ratings
Performance Reviews:
Highly regarded by contemporaries for its smooth inline-six power delivery and agile handling.
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