Ford Escort RS 1985-1987 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Escort RS Years Covered: 1985, 1986, 1987 Generation Third Generation Codename: Mark III (Escort RS Turbo Series 1) 👋 Introduction Market Position Target Audience: Professional mechanics, automotive technicians, and experienced DIY enthusiasts specializing in performance Ford models. Vehicle Segment: Performance compact hatchback, predecessor to the hot hatch genre. Competitive Analysis Manual Advantage: Provides the same level of detail as factory service manuals, crucial for the specific needs of the RS performance variant. Key Features Instruction Style: Detailed sub-steps, notes, cautions, warnings, numbered instructions, and bold figure numbers for clarity. Visual Aids: Detailed illustrations, drawings, photos, and enlarged inset views for precise part identification and procedure guidance. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair and Maintenance Diagnostic Tools Required: Covers use of basic hand tools, specialized engine diagnostic tools, and multimeters. Page Count Estimated Page Count: Varies by specific edition, typically hundreds of pages for a full service manual. Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Manual transmission (likely Type 9), clutch system, driveline components (driveshafts, differentials). Chassis: Suspension (front MacPherson struts, rear independent trailing arm), steering system, braking system (disc front, drum rear for RS models). Electrical: Complete wiring diagrams, starter system, charging system, lighting, instrumentation, accessories, electronic fuel injection (EFI) and ignition control systems. Body And Trim: Body panel repair, interior components, exterior trim, glass replacement, body sealing. Exhaust System: Catalytic converter (if applicable), muffler, exhaust manifold, and pipework inspection and replacement. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, tune-ups. Diagnostics: Troubleshooting common problems, diagnostic procedures for engine management and electrical systems. Repair: Component removal and installation, rebuild procedures, adjustments, calibration. Restoration: Detailed guidance suitable for full vehicle refurbishment and restoration projects. Engine Rebuild: Detailed procedures for cylinder head removal/installation, piston/rod assembly, crankshaft service, and camshaft timing. Turbocharger Service: Inspection, removal, installation, and troubleshooting of the turbocharger and associated plumbing. Suspension Geometry: Alignment specifications and procedures for both front and rear suspension. Fuel Injection Diagnosis: Testing of fuel injectors, fuel pressure regulator, air flow meter (AFM) or manifold pressure sensor, and ECU diagnostics. Wiring Diagrams Detail: Comprehensive, component-by-component wiring schematics for all major electrical systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and component rebuilds, aimed at professional technicians and skilled DIYers. 📊 Manual Specifications File Format Readability: High quality, searchable PDF Print Quality Printability: Full printable pages Binding Type Digital Format: Instant Download Paper Type Digital Medium: Suitable for saving to hard drive or burning to CD-ROM ⚙️ Engine Specifications Primary Engine Engine Code Common: YTG (1.6L CVH Turbocharged) Performance Horsepower Typical: 132 hp (98 kW) @ 5700 rpm (for RS Turbo Series 1) Torque Typical: 180 Nm (133 lb-ft) @ 2700 rpm (for RS Turbo Series 1) Fuel System Induction: Bosch K-Jetronic Continuous Injection (CIS) or Electronic Fuel Injection (EFI) with Garrett T3 turbocharger. Engine Layout Configuration: Inline 4-cylinder, transverse mounting Displacement Capacity: 1.6 Liters (1598 cc) Ignition System Type: Electronic Ignition (likely distributorless or single coil with module) Cooling System Type: Pressurized, liquid-cooled system with radiator, expansion tank, and fan. 🔧 Transmission Standard Type: 5-speed Manual (Ford Type 9) Optional Availability: Not typically offered with automatic transmission in RS models. Features Gear Ratios: Specific ratios for sporty driving, detailed in manual. Clutch Type: Hydraulically actuated single dry plate 📐 Dimensions Exterior Body Styles: 3-door hatchback (primary for RS) Weights Curb Weight Typical: Approx. 1000-1100 kg (2200-2400 lbs) 🛡️ Safety Features Ratings Crash Test Era: Era-appropriate safety standards, manual will detail passive safety features. Active Features Braking: Front ventilated discs, rear drum brakes. RS models may feature upgraded front discs/calipers. Passive Features Restraints: Seat belts (likely lap and sash front, lap rear). Manual will cover seat belt inspection and repair. 💡 Technology Features Infotainment Original System: Basic AM/FM radio with cassette player, potentially optional graphic equalizer or amplifier. Driver Assistance Features: None in the modern sense; focus is on mechanical performance and driver feedback. Connectivity Features: No factory connectivity features available; aftermarket solutions would be required. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles or 6-12 months, as per manual's specific recommendations for the RS engine. Spark Plugs: Check/replace at intervals specified in the manual, typically around 10,000-20,000 miles. Fluid Specifications Engine Oil: Recommended viscosity grade (e.g., 5W-30 or 10W-40 synthetic) and API service classification will be detailed. Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Ford specification likely required. Transmission Fluid: Manual transmission fluid (MTF) specification (e.g., GL-4) and capacity will be provided. Brake Fluid: DOT 3 or DOT 4 brake fluid, capacity will be specified. Known Issues Turbo System Wear: Turbocharger wear,...
Troubleshooting common problems, diagnostic procedures for engine management and electrical systems.
Repair:
Component removal and installation, rebuild procedures, adjustments, calibration.
Restoration:
Detailed guidance suitable for full vehicle refurbishment and restoration projects.
Engine Rebuild:
Detailed procedures for cylinder head removal/installation, piston/rod assembly, crankshaft service, and camshaft timing.
Turbocharger Service:
Inspection, removal, installation, and troubleshooting of the turbocharger and associated plumbing.
Suspension Geometry:
Alignment specifications and procedures for both front and rear suspension.
Fuel Injection Diagnosis:
Testing of fuel injectors, fuel pressure regulator, air flow meter (AFM) or manifold pressure sensor, and ECU diagnostics.
Wiring Diagrams Detail:
Comprehensive, component-by-component wiring schematics for all major electrical systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and component rebuilds, aimed at professional technicians and skilled DIYers.
📊 Manual Specifications
File Format
Readability:
High quality, searchable PDF
Print Quality
Printability:
Full printable pages
Binding Type
Digital Format:
Instant Download
Paper Type
Digital Medium:
Suitable for saving to hard drive or burning to CD-ROM