🏷️ Basic Information Identification Make: Alfa Romeo Model: Milano Model Years Covered: 1985, 1986, 1987, 1988, 1989 Chassis Code: Type 116 (based on Alfa Romeo Alfetta) Codes Engine Codes: AR01204 (2.0L), AR01204/07 (2.0L Twin Spark), AR01232 (2.5L) 👋 Introduction Market Position Target Audience: Professional Technicians and DIY Mechanics Competitive Analysis Value Proposition: Comprehensive information equivalent to official workshop manuals, available digitally for immediate access Key Features Ease Of Navigation: Numbered table of contents for quick information retrieval Cost Effectiveness: Eliminates shipping costs and waiting times associated with physical manuals 📋 Manual Details Coverage Areas General Coverage: Repair, maintenance, rebuilding, refurbishment, restoration Diagnostic Coverage: Comprehensive diagnostic procedures Electrical Coverage: Detailed wiring diagrams, troubleshooting, electrical service procedures Page Count Estimated Page Count: Detailed (Exact number not specified, but implies comprehensive) Manual Type Manual Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Print Quality: Full Printable Requirements Software Requirements: Adobe PDF Reader, WinRAR Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, tuning, lubrication system, cooling system, fuel system Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) diagnostics Transmission: Manual and automatic transmission repair, clutch, drive shafts, differentials Suspension Steering: Front and rear suspension, steering gear, power steering system Brakes: Hydraulic system, discs, calipers, master cylinder, parking brake, ABS (if equipped) Fuel System: Fuel injection (Bosch L-Jetronic/Motronic), fuel pump, injectors, fuel lines Exhaust System: Exhaust manifold, catalytic converter (if applicable), mufflers, pipes Cooling System: Radiator, fan, water pump, thermostat, coolant hoses Electrical System Components: Lighting, instruments, switches, power windows, central locking (if equipped) Body Chassis: Body panels, doors, hood, trunk, interior trim, chassis components Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair Procedures: Step-by-step repair instructions for all major systems Troubleshooting: Systematic fault finding and diagnostic procedures Rebuilds: Engine and transmission rebuilding procedures Restoration: Guidance for refurbishing and restoring components Technical Depth Depth Level: Professional technician level with extensive detail Instruction Format: Numbered steps, detailed sub-steps, notes, cautions, warnings Visual Aids: Detailed illustrations, drawings, photos, enlarged insets Wiring Diagrams: Integrated with electrical service procedures for ease of use 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: Fully printable pages Binding Type Binding: Digital (No physical binding) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 (Twin Cam), V6 Displacement 2.0L: 1995 cc (121.7 cu in) Displacement 2.5L: 2492 cc (152.1 cu in) Performance Horsepower 2.0L: Approx. 126-135 hp (depending on tune and year) Horsepower 2.5L: Approx. 158-160 hp Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic electronic fuel injection Ignition System: Electronic ignition, distributor-based or distributorless (depending on variant) 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 3-speed automatic (e.g., ZF) Features Drive Layout: Rear-wheel drive (RWD) Transaxle: De Dion transaxle (Alfetta platform feature, including gearbox and differential in rear) 📐 Dimensions Exterior Body Styles: 4-door sedan, 2-door coupe (QV) Wheelbase: Approx. 2510 mm (98.8 in) Weights Curb Weight: Approx. 1200-1300 kg (2645-2866 lbs) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for this era; manual will cover chassis integrity and safety systems Active Features Braking System: Four-wheel disc brakes (often ventilated front) Passive Features Seat Belts: Standard three-point seat belts Steering Column: Collapsible steering column 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with upgraded options available Driver Assistance ABS: Anti-lock Braking System (ABS) available on certain models/trims Connectivity Telematics: Not applicable for this era of vehicle 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months (refer to manual for exact spec) Timing Belt Interval: Crucial for Twin Cam engines, typically around 30,000-50,000 miles (consult manual for precise interval and procedure) Fluid Specifications Engine Oil Type: API SF/SG, SAE 20W-50 or 10W-40 (verify with manual based on climate) Transmission Fluid Type: GL-4 SAE 75W-90 or 80W-90 gear oil for manual transaxle (verify with manual) Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water Known Issues Rust Corrosion: Common in wheel arches, sills, and around windows; requires thorough inspection and preventative treatment Electrical Gremlins: Wiring harness degradation, intermittent faults in switches and sensors are not uncommon; detailed diagnostics are essential Fuel System Reliability: Aging fuel lines, injectors, and fuel pumps can require periodic service or replacement Timing Belt Failure: Critical component; failure leads to severe engine damage. Strict adherence to replacement intervals is vital. 📚 Vehicle History Brand Heritage Brand Essence: Italian automotive manufacturer known for sporty design, performance, and engineering Model Evolution Platform Basis: Based on the Alfa Romeo Alfetta platform, inheriting its rear transaxle and de Dion rear axle layout Design Philosophy: Blend of sporty driving dynamics and executive car styling Production...