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BMW R80 GS R100 R 1985 Service Repair Workshop Manual

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This manual covers the R80 GS / R100 GS models from 1985, renowned dual-sport motorcycles that defined an era of adventure touring and off-road capability. These air-cooled boxer twin machines, featuring robust steel tube frames and shaft drive, are celebrated for their exceptional durability and long-distance touring prowess. The R100 GS models are distinguished by their innovative Monolever rear suspension, offering a unique blend of on-road comfort and off-road performance that set them apart in their segment. This comprehensive Service Repair Workshop Manual in English provides detailed information for the maintenance and repair of your R80 GS / R100 GS. It covers all essential systems, including the engine, transmission, chassis, electrical system, suspension, brakes, fuel system, and exhaust. The manual includes routine maintenance procedures, component overhauls, troubleshooting guides, torque specifications, wiring diagrams, and identifies special tools. Its extensive coverage ensures that owners and technicians have the necessary resources to keep these iconic motorcycles in optimal condition. 🏷️ Basic Information Identification Make: BMW Model: R80 GS / R100 GS Year: 1985 Codes Chassis Code: 247 Engine Code Prefix: 247 👋 Introduction Market Position Category: Dual-sport motorcycle Segment: Adventure touring, off-road capable touring Competitive Analysis Competitors 1985: Honda Transalp (later), Yamaha Tenere, Suzuki DR series, Kawasaki KLR Key Features Engine Type: Air-cooled boxer twin Drive System: Shaft drive Suspension R100Gs: Monolever rear suspension (single-sided swingarm) Suspension R80Gs: Traditional twin rear shock absorbers Durability: Renowned for robustness and long-distance touring capability Off Road Capability: Designed with significant off-road prowess for its era 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Chassis: Yes Electrical System: Yes Suspension: Yes Brakes: Yes Bodywork: Yes Fuel System: Yes Exhaust System: Yes Wheels And Tires: Yes Troubleshooting: Yes Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, cylinder head, pistons, crankshaft, timing, valve train Engine Management: Ignition system, fuel injection (K-Jetronic for R100, Bing carburetors for R80), starting system, charging system Transmission Gearbox: Disassembly, assembly, gear inspection, shifting mechanism Drivetrain: Clutch (single plate dry), driveshaft, universal joints, rear axle, final drive Frame And Suspension: Frame inspection and repair, front fork (telescopic), rear swingarm, shock absorbers (Monolever for R100GS, twin shocks for R80GS) Braking System: Front and rear brake systems (disc brakes), hydraulic lines, master cylinders, calipers, bleeding procedures Electrical System: Wiring diagrams, lighting system, instrumentation, battery, starter motor, alternator, ignition coils, fuses Fuel And Exhaust: Fuel tank, fuel pump, fuel lines, carburetor overhaul (R80GS), K-Jetronic fuel injection troubleshooting (R100GS), exhaust system components Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug checks, chain adjustment (if applicable, though these are shaft-driven), valve clearance adjustments, lubrication points Component Overhaul: Complete engine rebuild, gearbox rebuild, carburetor servicing, fuel injection system servicing, brake caliper overhaul, suspension component rebuild Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common starting, running, and electrical issues, fault finding charts Torque Specifications: Detailed torque values for all critical fasteners and components Wiring Diagrams: Comprehensive electrical schematics for all systems Special Tools: Identification and usage of BMW-specific tools required for certain procedures Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system repair. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, enabling quick access to specific information Print Quality: Dependent on original source, typically clear and legible for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, air-cooled boxer twin Bore X Stroke R80: 80.0 mm x 78.0 mm Bore X Stroke R100: 94.0 mm x 70.5 mm Displacement R80: 797.5 cc Displacement R100: 980 cc Compression Ratio R80: 8.2:1 Compression Ratio R100: 8.5:1 Horsepower R80: 50 hp @ 6500 rpm (approx.) Horsepower R100: 65 hp @ 7250 rpm (approx.) Torque R80: 57 Nm @ 5000 rpm (approx.) Torque R100: 78 Nm @ 6000 rpm (approx.) Fuel System R80Gs Carburetor: 2 x Bing 32mm constant-vacuum carburetors R100Gs Fuel Injection: Bosch L-Jetronic (K-Jetronic) fuel injection system Fuel Type: Unleaded gasoline (91 octane or higher) Lubrication System: Wet sump Ignition System: Breakerless electronic ignition 🔧 Transmission Standard Type: 5-speed constant mesh gearbox Features Drive: Shaft drive to rear wheel Clutch: Single plate, dry type, hydraulically operated 📐 Dimensions Exterior Length Approx: 2200 mm Width Approx: 900 mm Height Approx: 1400 mm Weights Dry Weight R80: 200 kg (approx.) Dry Weight R100: 207 kg (approx.) Wet Weight R80: 215 kg (approx.) Wet Weight R100: 222 kg (approx.) Gross Vehicle Weight Rating: 370 kg (approx.) Fuel Tank Capacity: 20 Liters (incl. 3L reserve) 🛡️ Safety Features Ratings Safety Rating: N/A (Motorcycle safety standards of the era) Active Features Brakes: Dual 285mm front discs, single 200mm rear disc (R100GS has dual front discs as standard, R80GS often single...
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Tipo: Motorcycle
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Sku: 73570
Coleções: ALL BMW

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BMW R80 GS R100 R 1985 Service Repair Workshop ManualBMW R80 GS R100 R 1985 Service Repair Workshop ManualBMW R80 GS R100 R 1985 Service Repair Workshop Manual
This manual covers the R80 GS / R100 GS models from 1985, renowned dual-sport motorcycles that defined an era of adventure touring and off-road capability. These air-cooled boxer twin machines, featuring robust steel tube frames and shaft drive, are celebrated for their exceptional durability and long-distance touring prowess. The R100 GS models are distinguished by their innovative Monolever rear suspension, offering a unique blend of on-road comfort and off-road performance that set them apart in their segment. This comprehensive Service Repair Workshop Manual in English provides detailed information for the maintenance and repair of your R80 GS / R100 GS. It covers all essential systems, including the engine, transmission, chassis, electrical system, suspension, brakes, fuel system, and exhaust. The manual includes routine maintenance procedures, component overhauls, troubleshooting guides, torque specifications, wiring diagrams, and identifies special tools. Its extensive coverage ensures that owners and technicians have the necessary resources to keep these iconic motorcycles in optimal condition.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80 GS / R100 GS
Year:
1985
Codes
Chassis Code:
247
Engine Code Prefix:
247
👋 Introduction
Market Position
Category:
Dual-sport motorcycle
Segment:
Adventure touring, off-road capable touring
Competitive Analysis
Competitors 1985:
Honda Transalp (later), Yamaha Tenere, Suzuki DR series, Kawasaki KLR
Key Features
Engine Type:
Air-cooled boxer twin
Drive System:
Shaft drive
Suspension R100Gs:
Monolever rear suspension (single-sided swingarm)
Suspension R80Gs:
Traditional twin rear shock absorbers
Durability:
Renowned for robustness and long-distance touring capability
Off Road Capability:
Designed with significant off-road prowess for its era
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Chassis:
Yes
Electrical System:
Yes
Suspension:
Yes
Brakes:
Yes
Bodywork:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Wheels And Tires:
Yes
Troubleshooting:
Yes
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, cylinder head, pistons, crankshaft, timing, valve train
Engine Management:
Ignition system, fuel injection (K-Jetronic for R100, Bing carburetors for R80), starting system, charging system
Transmission Gearbox:
Disassembly, assembly, gear inspection, shifting mechanism
Drivetrain:
Clutch (single plate dry), driveshaft, universal joints, rear axle, final drive
Frame And Suspension:
Frame inspection and repair, front fork (telescopic), rear swingarm, shock absorbers (Monolever for R100GS, twin shocks for R80GS)
Braking System:
Front and rear brake systems (disc brakes), hydraulic lines, master cylinders, calipers, bleeding procedures
Electrical System:
Wiring diagrams, lighting system, instrumentation, battery, starter motor, alternator, ignition coils, fuses
Fuel And Exhaust:
Fuel tank, fuel pump, fuel lines, carburetor overhaul (R80GS), K-Jetronic fuel injection troubleshooting (R100GS), exhaust system components
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug checks, chain adjustment (if applicable, though these are shaft-driven), valve clearance adjustments, lubrication points
Component Overhaul:
Complete engine rebuild, gearbox rebuild, carburetor servicing, fuel injection system servicing, brake caliper overhaul, suspension component rebuild
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common starting, running, and electrical issues, fault finding charts
Torque Specifications:
Detailed torque values for all critical fasteners and components
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Special Tools:
Identification and usage of BMW-specific tools required for certain procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system repair.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable, enabling quick access to specific information
Print Quality:
Dependent on original source, typically clear and legible for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, air-cooled boxer twin
Bore X Stroke R80:
80.0 mm x 78.0 mm
Bore X Stroke R100:
94.0 mm x 70.5 mm
Displacement R80:
797.5 cc
Displacement R100:
980 cc
Compression Ratio R80:
8.2:1
Compression Ratio R100:
8.5:1
Horsepower R80:
50 hp @ 6500 rpm (approx.)
Horsepower R100:
65 hp @ 7250 rpm (approx.)
Torque R80:
57 Nm @ 5000 rpm (approx.)
Torque R100:
78 Nm @ 6000 rpm (approx.)
Fuel System
R80Gs Carburetor:
2 x Bing 32mm constant-vacuum carburetors
R100Gs Fuel Injection:
Bosch L-Jetronic (K-Jetronic) fuel injection system
Fuel Type:
Unleaded gasoline (91 octane or higher)
Lubrication
System:
Wet sump
Ignition
System:
Breakerless electronic ignition
🔧 Transmission
Standard
Type:
5-speed constant mesh gearbox
Features
Drive:
Shaft drive to rear wheel
Clutch:
Single plate, dry type, hydraulically operated
📐 Dimensions
Exterior
Length Approx:
2200 mm
Width Approx:
900 mm
Height Approx:
1400 mm
Weights
Dry Weight R80:
200 kg (approx.)
Dry Weight R100:
207 kg (approx.)
Wet Weight R80:
215 kg (approx.)
Wet Weight R100:
222 kg (approx.)
Gross Vehicle Weight Rating:
370 kg (approx.)
Fuel Tank Capacity:
20 Liters (incl. 3L reserve)
🛡️ Safety Features
Ratings
Safety Rating:
N/A (Motorcycle safety standards of the era)
Active Features
Brakes:
Dual 285mm front discs, single 200mm rear disc (R100GS has dual front discs as standard, R80GS often single front disc)
Suspension Stability:
Paralever (on later R100GS models, not 1985) / Monolever (on 1985 R100GS) and well-engineered conventional suspension contribute to stability.
Passive Features
Frame Strength:
Robust steel tube frame construction
Lighting:
Halogen headlamp, integrated turn signals and taillight
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model year.
Driver Assistance
Driver Assistance Systems:
Not applicable for this model year.
Connectivity
Connectivity Features:
Not applicable for this model year.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 5,000 - 10,000 km or annually
Oil Change Final Drive:
Every 10,000 - 20,000 km
Valve Clearance Check:
Every 10,000 km
Spark Plug Check:
Every 10,000 km
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 15W-40 motorcycle-specific oil (API SG or higher)
Engine Oil Capacity:
Approx. 2.5 - 3.0 liters (depending on filter change)
Final Drive Oil Type:
SAE 80W-90 hypoid gear oil (API GL-5)
Final Drive Oil Capacity:
Approx. 0.25 liters
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic)
Known Issues
Oil Leaks:
Common around cylinder head base gaskets and pushrod tubes.
Clutch Slave Cylinder:
Potential for leaks or failure on hydraulically actuated clutches.
Electrical Connections:
Corrosion or loose connections, especially in the charging system and lighting.
Fuel Injection R100Gs:
K-Jetronic can be sensitive to air leaks and requires careful tuning. Injector issues can occur.
Monolever Bearing:
Wear in the Monolever pivot bearing (R100GS) can lead to handling issues.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing durable and reliable motorcycles, particularly known for their boxer-twin engines and shaft drive.
Model Evolution
R Series Origin:
The R80GS and R100GS are descendants of the original R80G/S, which defined the dual-sport segment in the early 1980s.
Gs Development:
The 'GS' designation stands for 'Gelände/Straße' (Off-road/Street), highlighting the bikes' dual-purpose design. The R100GS introduced the revolutionary Monolever rear suspension system.
Production
Production Years R80Gs:
1980-1987 (G/S), 1987-1990 (GS)
Production Years R100Gs:
1987-1996 (though 1985 is specifically covered by the manual, models from '87 onwards refined the design)
Manufacturing Location:
Berlin, Germany (BMW Motorrad factory)
🏆 Awards & Recognition
Recognitions
Segment Definitive:
The R80G/S and its successors are widely credited with creating and popularizing the modern dual-sport motorcycle category.
Durability Reputation:
Consistently lauded for their long-term durability and ability to endure demanding conditions.
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