🏷️ Basic Information Identification Make: Kawasaki Model: KXT250 Tecate Model Code: KXT250-B1 Production Year: 1986 Generation Generation Designation: First Generation Tecate Codes Manual Product Name: 1986 Kawasaki KXT250 Tecate 3 Factory Service Repair Manual 👋 Introduction Market Position Target Audience: Owners and technicians specializing in vintage Kawasaki ATVs Competitive Analysis Value Proposition: Provides the same in-depth information found in dealership-level shop manuals, enabling complex repairs and maintenance. Key Features Comprehensiveness: Covers every aspect of the vehicle's mechanical and electrical systems. Usability: Designed for ease of use in a workshop environment, facilitating efficient diagnostics and repairs. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive service and repair for Kawasaki KXT250-B1 Tecate Page Count Total Pages: 681 Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine And Drivetrain: Top End, Right Side Engine, Left Side Engine, Engine Removal/Installation, Bottom End, Transmission, Final Drive Chassis And Body: Wheels and Tires, Brakes, Suspension, Controls and Instruments, Frame Electrical And Fuel: Fuel System, Electrical System Procedures Included Maintenance: Scheduled maintenance, fluid changes, component inspections Troubleshooting: Diagnostic procedures for common and complex issues Repair And Rebuild: Detailed instructions for component disassembly, repair, and reassembly Technical Specifications: Torque values, clearances, fluid types, and capacities Technical Depth Depth: From basic adjustments to complete engine and transmission rebuilds, suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printable: Yes, without any restriction Binding Type Binding: Digital Download Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 239.4 cc Cooling System: Liquid-cooled (Radiator mentioned in TOC) Bore X Stroke: 67.0 mm x 66.0 mm (typical for this era) Compression Ratio: 6.8:1 (typical for this era) Performance Horsepower: Approx. 28 hp @ 7000 rpm (estimated based on model) Torque: Approx. 21 lb-ft @ 6000 rpm (estimated based on model) Fuel System Carburetor: Single Mikuni VM34SS carburetor (typical for this model) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Fuel Tank Capacity: 2.6 US gallons (10.0 L) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet multi-plate Features Gear Ratios: Detailed gear ratios will be available within the manual. Final Drive Type: Chain drive Transmission Oil Type: SAE 10W-30 API SE classified oil (specific type detailed in manual) Transmission Oil Capacity: 1.4 US quarts (1.3 L) 📐 Dimensions Exterior Overall Length: 72.4 in (1839 mm) Overall Width: 44.1 in (1120 mm) Overall Height: 43.5 in (1105 mm) Wheelbase: 50.0 in (1270 mm) Weights Dry Weight: 381 lbs (173 kg) Curb Weight: Approx. 400 lbs (181 kg) (with all fluids) Ground Clearance: 8.1 in (205 mm) 🛡️ Safety Features Ratings Atv Safety Standards: Conforms to ANSI standards where applicable for ATVs of its era. Active Features Braking System: Front: Dual hydraulic discs; Rear: Single hydraulic disc Suspension Travel Front: 6.5 in (165 mm) of travel Suspension Travel Rear: 6.7 in (170 mm) of travel Passive Features Handlebar Design: Wide handlebars for control and stability. Tire Size Front: AT21x7-10 Tire Size Rear: AT22x10-9 💡 Technology Features Infotainment Infotainment System: N/A (Basic ATV design of the era) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals based on usage (e.g., every 20-30 hours or annually). Air Filter Cleaning: Frequent checks and cleaning/replacement recommended, especially in dusty conditions. Spark Plug Replacement: Refer to manual; typically every 100-200 hours or annually. Fluid Specifications Engine Oil Type: Kawasaki recommends specific 2-stroke oil, not specified here, but the manual will detail the type and viscosity (e.g., API TC). Coolant Type: Permanent antifreeze (ethylene glycol-based) with distilled water. Manual specifies mixture ratio. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Common Wear Items: Piston rings, clutch plates, suspension bushings, carburetors require regular attention. Two Stroke Specific: Proper pre-mix or oil injection system maintenance is critical for engine longevity. Carburetor Tuning: Carburetors can be sensitive to altitude and atmospheric conditions, requiring periodic adjustment. 📚 Vehicle History Brand Heritage Kawasaki Atv Legacy: Kawasaki has a strong history in ATV manufacturing, with the Tecate line being a performance-oriented offering in the 1980s. Model Evolution Tecate Line: The KXT250 Tecate was Kawasaki's answer to the burgeoning high-performance sport ATV market, directly competing with models from Yamaha and Honda. Production Production Period: The first generation Tecate (KXT250) was produced from 1984 to 1988, with the 1986 model being a significant iteration. 🏆 Awards & Recognition Recognitions Performance Reputation: The Tecate line was highly regarded for its performance and handling in its class during the 1980s.