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Introduction
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Market Position
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Segment:
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Subcompact hatchback, popular in Japan and other markets as a cost-effective, fuel-efficient city car. Often classified as a Kei car in Japan, depending on exact dimensions and engine size regulations.
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Competitive Analysis
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Key Competitors:
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Competed with other small hatchbacks from manufacturers like Daihatsu (Mira), Honda (Today), and Mitsubishi (Minica) in its primary markets.
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Key Features
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Design Philosophy:
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Focus on compact size, excellent fuel economy, affordability, and practicality for urban environments. Often featured a simple, utilitarian design.
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Target Audience:
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Budget-conscious buyers, young drivers, second-car owners, and those prioritizing economy and maneuverability.
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Manual Value Proposition
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Utility For Owners:
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Enables DIY maintenance and repairs, reduces reliance on costly dealership services, and provides deep understanding of vehicle systems for optimal care.
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Utility For Mechanics:
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Provides factory-accurate specifications and procedures essential for efficient and correct servicing, particularly for less common models in Western markets.
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Manual Details
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Coverage Areas
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Comprehensive Coverage:
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Yes
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System Coverage:
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Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Bodywork, Interior, Maintenance Procedures, Troubleshooting, Diagnostics.
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Page Count
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Estimated Page Count:
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300-500 pages (typical for a comprehensive service manual of this era)
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Manual Type
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Type:
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Service Workshop Manual / Repair Manual
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Language
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Language:
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English (assumed for this product listing, common for international markets)
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Format
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Format:
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Likely a scanned reproduction of the original printed manual. Could be PDF.
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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Detailed overhaul procedures for the 800cc F5B engine, including cylinder head, pistons, crankshaft, camshaft, valve train, timing belt/chain, oil pump, lubrication system.
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Fuel System:
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Carburetor adjustment and overhaul (likely a single or dual barrel carburetor), fuel pump, fuel lines, fuel tank.
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Ignition System:
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Ignition timing, spark plugs, distributor, ignition coils, electronic control unit (ECU) if applicable.
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Cooling System:
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Radiator, coolant hoses, water pump, thermostat, fan operation, coolant specifications.
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Exhaust System:
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Exhaust manifold, catalytic converter (if applicable), muffler, pipes, hangers, emissions controls.
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Transmission:
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Manual transmission overhaul and repair, clutch system, gear selection mechanisms. Automatic transmission details may be included if offered.
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Drivetrain:
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Front-wheel drive (FWD) axle shafts, differential, CV joints. All-wheel drive (AWD) components if applicable.
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Suspension:
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Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications.
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Steering:
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Steering rack, tie rods, steering column, power steering system (if equipped), steering wheel removal.
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Brakes:
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Front and rear brake systems (likely front disc, rear drum), brake fluid specifications, bleeding procedures, caliper and wheel cylinder overhaul, parking brake system.
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Electrical System:
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Wiring diagrams, battery, alternator, starter motor, lighting system, fuses, relays, ignition switch, accessories.
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Body And Chassis:
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Body panel removal and installation, door mechanisms, glass replacement, chassis lubrication points, underbody protection.
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Interior:
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Seat removal, dashboard disassembly, interior trim panels, heater and ventilation system (HVAC).
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Procedures Included
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Maintenance Procedures:
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Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, belt inspection and replacement, lubrication.
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Troubleshooting:
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Systematic diagnostic procedures for common drivability issues, electrical faults, starting problems, and noise diagnosis.
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Repair Procedures:
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Step-by-step instructions for component removal, overhaul, reassembly, and installation.
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Diagnostics:
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Information on using test equipment, interpreting diagnostic codes (if applicable), and checking electrical circuits.
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Specifications And Data:
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Torque specifications for all fasteners, engine specifications, valve clearances, ignition timing, wheel alignment angles, tire pressures.
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Technical Depth
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Depth:
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Comprehensive rebuild procedures for major components, detailed diagnostic trees, specific tool requirements.
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Dimensions
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Exterior
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Length:
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Approx. 3,100 - 3,300 mm (typical for Japanese Kei car regulations of the era).
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Width:
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Approx. 1,400 - 1,450 mm (typical for Japanese Kei car regulations of the era).
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Height:
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Approx. 1,350 - 1,450 mm.
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Wheelbase:
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Approx. 2,150 - 2,200 mm.
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Ground Clearance:
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Approx. 150 - 170 mm.
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Weights
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Curb Weight:
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Approx. 650 - 750 kg (depending on equipment).
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Gross Vehicle Weight Rating:
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Typically around 1,000 - 1,100 kg.
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Cargo
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Trunk Volume:
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Limited, but expandable with rear seats folded down. Exact capacity would be specified in the manual.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000 - 7,500 km or 6 months, whichever comes first (check manual for exact spec).
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Air Filter Replacement:
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Every 15,000 - 25,000 km or as needed based on operating conditions.
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Spark Plug Replacement:
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Every 30,000 - 40,000 km, depending on plug type (copper vs. platinum).
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Coolant Replacement:
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Every 2 years or 40,000 - 60,000 km.
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Fluid Specifications
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Engine Oil Viscosity:
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Likely 10W-30 or 5W-30 (API SG or higher) depending on climate and manual recommendation.
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Engine Oil Capacity:
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Approximately 3.0 - 3.5 liters (with filter change).
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Coolant Type:
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Ethylene glycol based antifreeze (typically a green or red universal type, consult manual for specific OEM specification).
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Brake Fluid Type:
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DOT 3 or DOT 4.
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Transmission Fluid Type:
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Manual: Gear Oil GL-4 SAE 75W-90 or 80W-90. Automatic: DEXRON II or equivalent (if applicable).
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Known Issues
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Common Wear Items:
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Clutch wear, suspension bushings, aging rubber hoses and seals, carburetor performance degradation, starter motor brushes, alternator bearing failure.
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Rust Corrosion:
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As with many vehicles of this age, particularly those in humid or coastal climates, rust and corrosion on the body panels and chassis are a significant concern.
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Carburetor Issues:
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Clogged jets, worn accelerator pump diaphragms, vacuum leaks leading to rough idling or poor performance. Tuning is crucial.
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Filter Part Numbers
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Oil Filter:
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Part numbers vary by manufacturer (e.g., Fram PH2951, Wix 51334, Suzuki OEM 16510-81403 - these are examples, actual fitment must be verified).
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Air Filter:
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Part numbers vary by manufacturer (e.g., Fram CA3532, Wix 42179, Suzuki OEM 13780-84000 - examples, verify fitment).
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