🏷️ Basic Information Identification Make: BMW Model: 320i Chassis Code: E30 Codes Model Code Prefix: 116 Engine Code Prefix: M20 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Brand Perception: Known for performance, handling, and premium build quality within its class. Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Saab 900, Volvo 240. Key Features Driving Dynamics: Renowned for BMW's signature balanced chassis, rear-wheel drive, and engaging driving experience. Build Quality: Solid construction and durable materials characteristic of BMW engineering. Design Philosophy: Classic BMW styling with clean lines, iconic kidney grille, and functional ergonomics. 📋 Manual Details Coverage Areas Model Years Covered: 1987, 1988, 1989, 1990, 1991 Specific Models Covered: 320i Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but implies comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, pistons, crankshaft, camshaft, timing belt, oil pump, and cooling system. Engine Management: Diagnosis and repair of fuel injection (Bosch Motronic), ignition system, sensors (e.g., MAF, O2, crank position), actuators, and ECU. Transmission Manual: Repair and maintenance of the Getrag 260 5-speed manual gearbox, including clutch, driveshaft, and differential. Transmission Automatic: Repair and maintenance of the ZF 4HP22 automatic transmission, including torque converter, valve body, and electronic control unit. Suspension: Front MacPherson struts, rear semi-trailing arms, bushings, shocks, springs, and alignment specifications. Steering: Power steering system (recirculating ball), steering rack, tie rods, and fluid specifications. Brakes: Front and rear disc brakes, ABS system (if equipped), brake fluid specifications, bleeding procedures, and component replacement. Electrical System: Wiring diagrams, fuse box layout, component testing, starter, alternator, battery, lighting, and auxiliary circuits. Fuel System: Fuel pump, fuel filter, fuel lines, fuel tank, and fuel pressure testing. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and pipe replacement. HVAC: Heating, ventilation, and air conditioning system components, refrigerant, and troubleshooting. Body And Interior: Body panel removal, door mechanisms, trim, seats, and interior components. Procedures Included Scheduled Maintenance: Detailed steps and recommended intervals for oil changes, filter replacements, fluid checks, and general tune-ups. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting. Component Replacement: Step-by-step instructions for replacing major components such as engine, transmission, brakes, suspension parts, and electrical modules. Rebuilding Procedures: Comprehensive guidance for rebuilding key mechanical assemblies like the engine and transmission. Restoration Tips: Guidance relevant to refurbishing and restoring the vehicle's original condition. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for engine management systems, including fault code interpretation and sensor data analysis. Torque Specifications: Precise torque values for all critical fasteners during assembly and disassembly. Clearances And Tolerances: Specifications for engine component clearances (e.g., piston ring gap, bearing clearances) and other critical measurements. Wiring Diagrams: Detailed, color-coded wiring diagrams for all vehicle systems. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Resolution: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Method: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Family: M20 Engine Configuration: Inline 6-cylinder Displacement: 1.990 Liters (1990 cc) Bore X Stroke: 80.0 mm x 66.0 mm Compression Ratio: 8.8:1 (typical for M20B20) Valvetrain: SOHC (Single Overhead Camshaft), 2 valves per cylinder Performance Horsepower: 129 PS (127 hp; 95 kW) at 6000 rpm (approximate, may vary by market) Torque: 174 Nm (128 lb-ft) at 4300 rpm (approximate, may vary by market) Fuel System Fuel Injection: Bosch Motronic electronic fuel injection Fuel Type: Unleaded gasoline Octane Rating: 91 RON / 87 AKI (recommended) 🔧 Transmission Standard Type: Getrag 260 5-speed Manual Transmission Optional Type: ZF 4HP22 4-speed Automatic Transmission Features Clutch Manual: Hydraulically operated single dry plate clutch Gear Ratios Manual: 1st: 4.00:1, 2nd: 2.13:1, 3rd: 1.30:1, 4th: 1.00:1, 5th: 0.81:1, Reverse: 3.77:1 (approximate, specific ratios may vary) Transmission Fluid Manual: BMW MTF LT-2 or equivalent (e.g., Pentosin MTF 2.0) Transmission Fluid Automatic: Dexron III / Mercon (or equivalent ATF) 📐 Dimensions Exterior Length: 4325 mm (170.3 in) Width: 1640 mm (64.6 in) Height: 1380 mm (54.3 in) Wheelbase: 2570 mm (101.2 in) Front Track: 1390 mm (54.7 in) Rear Track: 1405 mm (55.3 in) Weights Curb Weight: 1260 kg (2778 lbs) for manual transmission (approximate) Gross Vehicle Weight Rating: 1750 kg (approximate) Fuel Capacity: 55 Liters (14.5 US gal) 🛡️ Safety Features Ratings Crash Test Results: E30 models generally performed well for their era, though specific official ratings from modern agencies are limited. Active Features ABS: Anti-lock Braking System (optional on many models, standard on later versions or specific trims) Traction Control: Not typically available on the...
Exhaust manifolds, catalytic converter, mufflers, and pipe replacement.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, and troubleshooting.
Body And Interior:
Body panel removal, door mechanisms, trim, seats, and interior components.
Procedures Included
Scheduled Maintenance:
Detailed steps and recommended intervals for oil changes, filter replacements, fluid checks, and general tune-ups.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting.
Component Replacement:
Step-by-step instructions for replacing major components such as engine, transmission, brakes, suspension parts, and electrical modules.
Rebuilding Procedures:
Comprehensive guidance for rebuilding key mechanical assemblies like the engine and transmission.
Restoration Tips:
Guidance relevant to refurbishing and restoring the vehicle's original condition.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for engine management systems, including fault code interpretation and sensor data analysis.
Torque Specifications:
Precise torque values for all critical fasteners during assembly and disassembly.
Clearances And Tolerances:
Specifications for engine component clearances (e.g., piston ring gap, bearing clearances) and other critical measurements.
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Resolution:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Method:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
M20
Engine Configuration:
Inline 6-cylinder
Displacement:
1.990 Liters (1990 cc)
Bore X Stroke:
80.0 mm x 66.0 mm
Compression Ratio:
8.8:1 (typical for M20B20)
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Performance
Horsepower:
129 PS (127 hp; 95 kW) at 6000 rpm (approximate, may vary by market)
Torque:
174 Nm (128 lb-ft) at 4300 rpm (approximate, may vary by market)
Fuel System
Fuel Injection:
Bosch Motronic electronic fuel injection
Fuel Type:
Unleaded gasoline
Octane Rating:
91 RON / 87 AKI (recommended)
🔧 Transmission
Standard
Type:
Getrag 260 5-speed Manual Transmission
Optional
Type:
ZF 4HP22 4-speed Automatic Transmission
Features
Clutch Manual:
Hydraulically operated single dry plate clutch
Gear Ratios Manual:
1st: 4.00:1, 2nd: 2.13:1, 3rd: 1.30:1, 4th: 1.00:1, 5th: 0.81:1, Reverse: 3.77:1 (approximate, specific ratios may vary)
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF 2.0)
Transmission Fluid Automatic:
Dexron III / Mercon (or equivalent ATF)
📐 Dimensions
Exterior
Length:
4325 mm (170.3 in)
Width:
1640 mm (64.6 in)
Height:
1380 mm (54.3 in)
Wheelbase:
2570 mm (101.2 in)
Front Track:
1390 mm (54.7 in)
Rear Track:
1405 mm (55.3 in)
Weights
Curb Weight:
1260 kg (2778 lbs) for manual transmission (approximate)
Gross Vehicle Weight Rating:
1750 kg (approximate)
Fuel Capacity:
55 Liters (14.5 US gal)
🛡️ Safety Features
Ratings
Crash Test Results:
E30 models generally performed well for their era, though specific official ratings from modern agencies are limited.
Active Features
ABS:
Anti-lock Braking System (optional on many models, standard on later versions or specific trims)
Traction Control:
Not typically available on the 320i E30.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts with front pretensioners (standard).
Airbags:
Driver's side airbag became available/standard towards the end of the E30's production run, but not common on early 320i models.
Crumple Zones:
Designed with front and rear crumple zones for impact absorption.
💡 Technology Features
Infotainment
Radio System:
Factory cassette radio with AM/FM tuner, often with upgraded speaker options.
Speaker Configuration:
Typically 4 speakers (front door/dash and rear parcel shelf).
Driver Assistance
ABS Availability:
Optional on many models, providing enhanced braking stability.
Cruise Control:
Optional feature, providing highway comfort.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic audio playback and potential for aftermarket Bluetooth integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 12 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 30,000 miles (48,000 km) with standard plugs; longer for platinum/iridium.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Timing Belt Replacement:
The M20 engine uses a timing belt. Replacement is critical, typically every 40,000-60,000 miles (64,000-96,000 km) or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG or higher; viscosity typically 10W-40 or 15W-50 depending on climate (consult owner's manual for specifics).
Engine Oil Capacity:
Approximately 4.5 Liters (4.8 US quarts) with filter change.
Coolant Type:
BMW Antifreeze/Coolant (blue) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump seals and thermostat housing can leak.
Fuel System:
Fuel injectors can clog; fuel pump and accumulator can weaken over time.
Suspension Bushings:
Rubber suspension bushings (e.g., control arm bushings, trailing arm bushings) degrade, leading to sloppy handling and noise.
Electrical Connectors:
Corrosion in connectors, especially ground points and engine bay harness, can cause intermittent electrical issues.
Heater Core:
Heater core can leak, leading to coolant smell inside the cabin and defroster issues.
Dashboard Pixels:
LCD display pixels in the instrument cluster often fail over time.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's long-standing reputation for engineering excellence, sporty driving dynamics, and premium vehicles.
Model Evolution
E30 Introduction:
The E30 generation of the 3 Series was introduced in 1982, succeeding the E21. The 320i was a core model in many global markets.
Facelifts And Updates:
The E30 received a significant facelift in late 1987, introducing revised bumpers ('big bumper' or 'plastic bumper' style), updated interior trim, and improved aerodynamics, which would apply to 1987-1991 models.
Primarily Germany (Munich, Dingolfing), with some assembly in South Africa and other locations.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 320i E30 from 1987-1991 are not extensively documented in the same way modern cars are, the E30 platform as a whole was widely praised by automotive journalists for its driving dynamics and build quality, often being cited as a benchmark in its class.
Ratings
Reliability Perception:
Generally considered reliable when properly maintained, though age-related wear on components is a factor.
Certifications
Certification Standards:
Built to meet or exceed prevailing safety and emissions standards of the late 1980s and early 1990s in various global markets.
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