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Mitsubushi MIGHTY MAX 50 RAIDER Workshop Repair Manual 1987-1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mighty Max / Raider Generation Code: Second Generation Codes Chassis Code Range: 4G52, 4G53, 4G63, 4G64 Engine Code Range: 4G52, 4G53, 4G63, 4G64 👋 Introduction Market Position Target Audience: Professional Automotive Technicians, DIY Enthusiasts, Repair Shops Competitive Analysis Value Proposition: Provides factory-level repair and diagnostic information equivalent to OEM dealer manuals at a fraction of the cost. Key Features Documentation Origin: Manufacturer-Produced Original Workshop Manuals Diagnostic Tools: Includes information for factory diagnostic procedures and tools. 📋 Manual Details Coverage Areas Vehicle Years: 1987-1993 Vehicle Models Covered: Mitsubishi Mighty Max, Mitsubishi Raider Page Count Estimated Page Count: Thousands of pages Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (Acrobat PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires Electrical: Engine Control System, Ignition System, Lighting System, Instrumentation, Audio System, Power Accessories, Wiring Diagrams Body: Exterior Body Panels, Interior Trim, Doors, Glass, Seats, HVAC System Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tune-ups, Belt Replacements, Spark Plug Replacement Repair Rebuild: Engine Rebuild (Bottom End & Top End), Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Steering Rack Repair, Electrical Component Diagnosis & Replacement Diagnostics: Troubleshooting Guides, Diagnostic Charts, Fault Code Interpretation (where applicable) Technical Depth Depth: Comprehensive Factory-Level Detail, Diagnostic Procedures, Step-by-Step Instructions, Detailed Diagrams & Illustrations 📊 Manual Specifications File Format Compatibility: Windows & MAC Compatible Searchability: Searchable Text (via Adobe Acrobat Reader) Print Quality Quality: High-Resolution Scans, Clear Text and Diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L 4G52 I4 (G63B), 2.4L 4G53 I4 (G64B), 2.0L 4G63 I4 (G63B), 2.6L 4G64 I4 (G64B - Raider) Performance Horsepower Range: Approx. 90-125 HP (depending on engine and market) Torque Range: Approx. 115-145 lb-ft (depending on engine and market) Fuel System Injection Type: Fuel Injection (MPI/EFI) or Carbureted (early models) Ignition System Type: Electronic Ignition 🔧 Transmission Standard Transmission Options: 5-Speed Manual Transmission Optional Transmission Options: 3-Speed or 4-Speed Automatic Transmission Features Drivetrain: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab (Club Cab) Bed Lengths: Short Bed, Long Bed Weights Curb Weight Range: Approx. 2,800 - 3,800 lbs Towing Capacity: Varies by configuration, consult manual for specifics. 🛡️ Safety Features Ratings NHTSA Ratings: Limited data available for this era, consult specific government archives. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (ABS optional on some late models) Passive Features Seatbelts: Front Seatbelts, optional 3-point belts for extended cab rear seating. Airbags: Driver-side airbag optional or standard on later models. 💡 Technology Features Infotainment Audio System: Factory AM/FM Radio with Cassette Player, optional CD Player on later models. Driver Assistance Cruise Control: Optional feature on higher trim levels. Connectivity Data Connectivity: None for this era. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations). Engine Coolant Replacement: Every 2 years or 30,000 miles (typically). Timing Belt Replacement: Required for 4G63/4G64 engines, typically every 60,000 - 90,000 miles or 5-7 years. Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (check manual for exact specification). Coolant Type: Ethylene Glycol based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant, or equivalent). Brake Fluid Type: DOT 3 Transmission Fluid Type Manual: API GL-4, SAE 75W-90 Gear Oil Transmission Fluid Type Automatic: Dexron II or equivalent ATF Known Issues Common Problems: Corrosion (especially on northern vehicles), head gasket leaks (on some engine variants), starter motor issues, power steering pump leaks, radiator failure, alternator failure. Suspension Wear: Ball joints, tie rod ends, and bushings can wear over time, leading to steering looseness and noise. 📚 Vehicle History Brand Heritage Manufacturer: Mitsubishi Motors Corporation Model Evolution Previous Generation: First Generation Mighty Max (1978-1986) Successor: Mitsubishi/Dodge Dakota Sport Trac (concept), not a direct successor in the same market segment. Production Production Period: 1987-1993 Manufacturing Locations: Japan, North America (via Diamond-Star Motors) 🏆 Awards & Recognition Recognitions Market Perception: Known for reliability and capability in its segment, a popular choice for work and off-road use.
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Mitsubushi MIGHTY MAX 50 RAIDER Workshop Repair Manual 1987-1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mighty Max / Raider
Generation Code:
Second Generation
Codes
Chassis Code Range:
4G52, 4G53, 4G63, 4G64
Engine Code Range:
4G52, 4G53, 4G63, 4G64
👋 Introduction
Market Position
Target Audience:
Professional Automotive Technicians, DIY Enthusiasts, Repair Shops
Competitive Analysis
Value Proposition:
Provides factory-level repair and diagnostic information equivalent to OEM dealer manuals at a fraction of the cost.
Key Features
Documentation Origin:
Manufacturer-Produced Original Workshop Manuals
Diagnostic Tools:
Includes information for factory diagnostic procedures and tools.
📋 Manual Details
Coverage Areas
Vehicle Years:
1987-1993
Vehicle Models Covered:
Mitsubishi Mighty Max, Mitsubishi Raider
Page Count
Estimated Page Count:
Thousands of pages
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (Acrobat PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical:
Engine Control System, Ignition System, Lighting System, Instrumentation, Audio System, Power Accessories, Wiring Diagrams
Body:
Exterior Body Panels, Interior Trim, Doors, Glass, Seats, HVAC System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tune-ups, Belt Replacements, Spark Plug Replacement
Repair Rebuild:
Engine Rebuild (Bottom End & Top End), Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Steering Rack Repair, Electrical Component Diagnosis & Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Charts, Fault Code Interpretation (where applicable)
Technical Depth
Depth:
Comprehensive Factory-Level Detail, Diagnostic Procedures, Step-by-Step Instructions, Detailed Diagrams & Illustrations
📊 Manual Specifications
File Format
Compatibility:
Windows & MAC Compatible
Searchability:
Searchable Text (via Adobe Acrobat Reader)
Print Quality
Quality:
High-Resolution Scans, Clear Text and Diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L 4G52 I4 (G63B), 2.4L 4G53 I4 (G64B), 2.0L 4G63 I4 (G63B), 2.6L 4G64 I4 (G64B - Raider)
Performance
Horsepower Range:
Approx. 90-125 HP (depending on engine and market)
Torque Range:
Approx. 115-145 lb-ft (depending on engine and market)
Fuel System
Injection Type:
Fuel Injection (MPI/EFI) or Carbureted (early models)
Ignition System
Type:
Electronic Ignition
🔧 Transmission
Standard
Transmission Options:
5-Speed Manual Transmission
Optional
Transmission Options:
3-Speed or 4-Speed Automatic Transmission
Features
Drivetrain:
Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD)
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Club Cab)
Bed Lengths:
Short Bed, Long Bed
Weights
Curb Weight Range:
Approx. 2,800 - 3,800 lbs
Towing Capacity:
Varies by configuration, consult manual for specifics.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Limited data available for this era, consult specific government archives.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (ABS optional on some late models)
Passive Features
Seatbelts:
Front Seatbelts, optional 3-point belts for extended cab rear seating.
Airbags:
Driver-side airbag optional or standard on later models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Radio with Cassette Player, optional CD Player on later models.
Driver Assistance
Cruise Control:
Optional feature on higher trim levels.
Connectivity
Data Connectivity:
None for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).
Engine Coolant Replacement:
Every 2 years or 30,000 miles (typically).
Timing Belt Replacement:
Required for 4G63/4G64 engines, typically every 60,000 - 90,000 miles or 5-7 years.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (check manual for exact specification).
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Mitsubishi DiaQueen Super Long Life Coolant, or equivalent).
Brake Fluid Type:
DOT 3
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 Gear Oil
Transmission Fluid Type Automatic:
Dexron II or equivalent ATF
Known Issues
Common Problems:
Corrosion (especially on northern vehicles), head gasket leaks (on some engine variants), starter motor issues, power steering pump leaks, radiator failure, alternator failure.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear over time, leading to steering looseness and noise.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Previous Generation:
First Generation Mighty Max (1978-1986)
Successor:
Mitsubishi/Dodge Dakota Sport Trac (concept), not a direct successor in the same market segment.
Production
Production Period:
1987-1993
Manufacturing Locations:
Japan, North America (via Diamond-Star Motors)
🏆 Awards & Recognition
Recognitions
Market Perception:
Known for reliability and capability in its segment, a popular choice for work and off-road use.
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