🏷️ Basic Information Identification Make: Peugeot Model: 405 Model Generation: First Generation Production Years Covered: 1988-1997 Codes Chassis Codes: Type 15B (Saloon), Type 15E (Estate/Break) 👋 Introduction Market Position Segment: Large Family Car / Executive Car Market Era: Late 1980s to Late 1990s Competitive Analysis Key Competitors: Ford Sierra, Volkswagen Passat, Opel Vectra/Vauxhall Cavalier, Citroën BX, Renault 25 Key Features Design Philosophy: Aerodynamic styling, driver-focused interior, emphasis on comfort and road holding Reputation: Praised for its excellent handling (thanks to its PSA platform shared with the Citroën BX), comfortable ride, and sophisticated design for its time. 📋 Manual Details Coverage Areas Primary Coverage: Global (European focus with North American adaptations) Specific Regions: Europe, North America (limited variations) Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management, transmission (manual and automatic) Chassis: Suspension (front and rear), steering system, braking system (including ABS where applicable) Electrical: 12V electrical system, battery, charging system, starting system, lighting, instruments, wipers, power windows, central locking, audio system, engine control units (ECU), body control modules (BCM) Body: Body structure, exterior panels, interior trim, doors, windows, seats, heating, ventilation, and air conditioning (HVAC) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections Repair: Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major systems Diagnostics: Troubleshooting guides, fault code interpretation (OBD-I where applicable), circuit diagrams for electrical systems Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical data Technical Depth Depth Level: Comprehensive (suitable for professional technicians and advanced DIYers) Diagnostic Tools: Covers use of standard automotive diagnostic tools and specific Peugeot diagnostic procedures Wiring Diagrams: Included (detailed electrical schematics for all circuits) 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within PDF Print Quality Printability: Full Printable Zoom Functionality: YES Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: PSA XU & XN series, PRV V6 (for higher trims) Common Engines: 1.6L (XU5), 1.8L (XU7), 1.9L (XU9 - naturally aspirated and turbocharged diesel), 2.0L (XU10 - petrol and turbo petrol), 2.0L V6 (PRV - ES9J2, primarily in later 405 Mi16/T16 and 406) Performance Performance Range: Approximately 70 hp (1.6L) to 160 hp (405 Mi16/T16) and 190 hp (405 T16) Fuel System Fuel Delivery: Carbureted (early models, less common) and Multi-Point Fuel Injection (MPI) Engine Management: Motronic, Bosch LE2-Jetronic, Bosch Motronic M1.3, etc., depending on engine and year Technical Specs Bore X Stroke: Varies by engine (e.g., XU9J2: 83mm x 88mm) Compression Ratio: Varies by engine (e.g., XU9J2: 9.2:1) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 3-speed or 4-speed Automatic (ZF 4HP14/4HP18) Features Transmission Features: Front-wheel drive (FWD) standard; some performance models offered all-wheel drive (AWD) with viscous coupling 📐 Dimensions Exterior Length: Approx. 4400 mm (173.2 in) Width: Approx. 1700 mm (66.9 in) Height: Approx. 1400 mm (55.1 in) Wheelbase: Approx. 2600 mm (102.4 in) Weights Curb Weight: Approx. 1100-1350 kg (2425-2976 lbs) depending on engine and trim 🛡️ Safety Features Ratings Era Specific Ratings: Euro NCAP ratings were not established during its primary production years. Comparable vehicles from the era generally received average to good safety ratings for their time. Active Features Active Safety: Optional Anti-lock Braking System (ABS) on some models, front disc brakes, rear drum or disc brakes (depending on model) Passive Features Passive Safety: Seat belts (front and rear), reinforced body structure, optional driver-side airbag on later models 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio and cassette player (optional CD player on later models), manual climate control, analogue gauges. Driver Assistance Driver Assistance Features: Limited by era. Optional cruise control on some higher trims. ABS was available on specific models. Connectivity Connectivity Features: N/A (no integrated Bluetooth or USB connectivity for this era) 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or 12 months, whichever comes first (recommendation) Major Service Interval: Timing belt replacement every 80,000-120,000 km (50,000-75,000 miles) depending on engine and type. Fluid Specifications Engine Oil Type: API SG or SH, ACEA A2/A3, viscosity typically 5W-40 or 10W-40 (refer to manual for specific engine) Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Peugeot specific coolant (e.g., Peugeot Blue). Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: GL-4 SAE 75W-90 or 80W-90 gear oil Transmission Fluid Automatic: Dexron II or equivalent Known Issues Common Problems: Rust (especially wheel arches, sills, and tailgate), aging suspension...