Harley Davidson FLTC-U Tour Glide-Ultra Classic Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTC-U Tour Glide-Ultra Classic Model Variant: Tour Glide Ultra Classic Product Type: Complete Workshop Service Repair Manual Codes Vin Prefix: 1HD1 (for US models) Engine Family Code: Evolution (Big Twin) 👋 Introduction Market Position Segment: Full-size, long-distance touring motorcycle, positioned at the premium end of Harley-Davidson's lineup for the era. Target Audience: Touring riders, long-distance commuters, and individuals seeking maximum comfort and amenities for motorcycle travel. Competitive Analysis Key Competitors: Other large displacement V-twin touring bikes from American and European manufacturers of the late 80s and early 90s. Key Features Touring Amenities: Large-capacity fairing with integrated windshield, spacious rider and passenger seating, substantial saddlebags, and often a tour-pak for additional luggage. Ownership Benefit: Empowers owners to perform their own maintenance and repairs, saving significant costs and enabling a deeper understanding and connection with their motorcycle. 📋 Manual Details Coverage Areas Covered Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995 Model Variants Covered: All FLTC-U Tour Glide-Ultra Classic models and sub-trims within the specified years. Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive Harley-Davidson factory service manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Downloadable (PDF) Accessibility: Printable, viewable on PC, MAC, tablets, smartphones 📖 Manual Coverage Systems Covered Engine: Detailed coverage of the Evolution V-Twin engine (including top end, bottom end, fuel system, ignition system, cooling, lubrication, and exhaust). Transmission: Comprehensive procedures for the 5-speed constant mesh transmission (including clutch, gearbox, primary drive, and final drive). Chassis: Frame, suspension (front forks, rear shocks), steering, and wheels. Electrical: Complete wiring diagrams, starting system, charging system (stator, regulator/rectifier), lighting, instrumentation, and accessories. Brakes: Front and rear brake systems, including hydraulic lines, master cylinders, calipers, and rotors. Bodywork And Trim: Fairing, saddlebags, tour pak, seat, fenders, and related trim components. Fuel System: Carburetor (e.g., Keihin CV), fuel lines, fuel tank, and petcock. Ignition System: Ignition module, coils, spark plugs, and ignition timing. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, lubrication, and inspections. Troubleshooting: Diagnostic procedures for common problems, fault codes (if applicable), and systematic symptom analysis. Repair: Step-by-step instructions for engine rebuilds, transmission overhauls, electrical component replacement, brake servicing, and more. Disassembly And Assembly: Detailed instructions for taking apart and reassembling all major vehicle components. Specifications And Tolerances: Torque specifications, clearances, fluid capacities, and other critical measurements. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text, allowing for quick access to specific topics. Print Quality Quality: High quality, designed for clarity with detailed diagrams and illustrations. Binding Type Binding: Not applicable (Digital format) Paper Type Paper Type: Not applicable (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin, Evolution (Big Twin) Displacement: 1340 cc (81.8 cubic inches) Bore X Stroke: 3.496 in x 4.25 in (88.8 mm x 108 mm) Compression Ratio: Approximately 8.5:1 (may vary slightly by year/model) Performance Horsepower: Estimated 65-70 HP at the crankshaft (typical for this era) Torque: Estimated 80-85 ft-lbs at 3000 RPM (typical for this era) Fuel System Fuel Delivery: Carbureted (typically Keihin 40mm CV carburetor) Fuel Type: Unleaded gasoline, 90+ octane recommended Ignition System Ignition Type: Electronic ignition (breakerless) 🔧 Transmission Standard Type: 5-speed, constant mesh, manual Primary Drive: Multi-plate, wet clutch, chain drive Final Drive: Belt drive Features Gear Ratios: Specific ratios detailed within the manual (typically different for 1st and subsequent gears). Fluid Type: Primary/Transmission: Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant or equivalent. Engine: Harley-Davidson 360 Motor Oil 20W-50. 📐 Dimensions Exterior Length: Approx. 95-100 inches (varies slightly by year) Width: Approx. 37-40 inches (handlebar width) Height: Approx. 55-60 inches (seat height to windshield top) Weights Dry Weight: Approx. 700-750 lbs (1989-1995 models) Gross Vehicle Weight Rating: Typically around 1200-1300 lbs 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in the same manner as automobiles. Focus is on rider protection and vehicle stability. Active Features Braking System: Dual front disc brakes, single rear disc brake. ABS was not standard or commonly available on these models. Passive Features Lighting: Halogen headlight, dual taillights/brake lights, front and rear turn signals, auxiliary lighting often integrated into fairing. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo radio with cassette player, often with CB radio and intercom capabilities, integrated into the fairing. Speakers: Fairing-mounted speakers. Driver Assistance Cruise Control: Optional or standard depending on specific trim level and year. Manual will cover its operation and troubleshooting. Connectivity Intercom: Integrated rider-passenger intercom system. 🔧 Maintenance Service Intervals Engine Oil Change: Every 2,500-5,000 miles or 6 months (refer to manual for exact interval based on usage). Transmission Oil Change: Every 5,000-10,000 miles or annually (refer to manual...
Full-size, long-distance touring motorcycle, positioned at the premium end of Harley-Davidson's lineup for the era.
Target Audience:
Touring riders, long-distance commuters, and individuals seeking maximum comfort and amenities for motorcycle travel.
Competitive Analysis
Key Competitors:
Other large displacement V-twin touring bikes from American and European manufacturers of the late 80s and early 90s.
Key Features
Touring Amenities:
Large-capacity fairing with integrated windshield, spacious rider and passenger seating, substantial saddlebags, and often a tour-pak for additional luggage.
Ownership Benefit:
Empowers owners to perform their own maintenance and repairs, saving significant costs and enabling a deeper understanding and connection with their motorcycle.
📋 Manual Details
Coverage Areas
Covered Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995
Model Variants Covered:
All FLTC-U Tour Glide-Ultra Classic models and sub-trims within the specified years.
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive Harley-Davidson factory service manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (PDF)
Accessibility:
Printable, viewable on PC, MAC, tablets, smartphones
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the Evolution V-Twin engine (including top end, bottom end, fuel system, ignition system, cooling, lubrication, and exhaust).
Transmission:
Comprehensive procedures for the 5-speed constant mesh transmission (including clutch, gearbox, primary drive, and final drive).
Chassis:
Frame, suspension (front forks, rear shocks), steering, and wheels.
Electrical:
Complete wiring diagrams, starting system, charging system (stator, regulator/rectifier), lighting, instrumentation, and accessories.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, and rotors.
Bodywork And Trim:
Fairing, saddlebags, tour pak, seat, fenders, and related trim components.
Fuel System:
Carburetor (e.g., Keihin CV), fuel lines, fuel tank, and petcock.
Ignition System:
Ignition module, coils, spark plugs, and ignition timing.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, lubrication, and inspections.
Troubleshooting:
Diagnostic procedures for common problems, fault codes (if applicable), and systematic symptom analysis.
Repair:
Step-by-step instructions for engine rebuilds, transmission overhauls, electrical component replacement, brake servicing, and more.
Disassembly And Assembly:
Detailed instructions for taking apart and reassembling all major vehicle components.
Specifications And Tolerances:
Torque specifications, clearances, fluid capacities, and other critical measurements.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text, allowing for quick access to specific topics.
Print Quality
Quality:
High quality, designed for clarity with detailed diagrams and illustrations.
Refer to manual, typically a specific weight of fork oil (e.g., 10W or 15W).
Known Issues
Cam Chain Tensioner:
Early Evolution engines (pre-1990s) had less robust cam chain tensioners that could wear out, potentially causing noise or damage. This manual will cover inspection and replacement.
Crankcase Seals:
Age-related leaks from various crankcase seals are common and covered in detail for repair.
Carburetor Adjustment:
CV carburetor may require periodic tuning and adjustment for optimal performance and fuel economy.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and touring capabilities.
Model Evolution
Touring Lineage:
The Tour Glide line represents Harley-Davidson's commitment to the touring segment, evolving from earlier Electra Glide models with integrated fairings and full touring amenities.
Evolution Engine Integration:
The 1989-1995 models feature the then-modern Evolution Big Twin engine, marking a significant technological advancement for Harley-Davidson's touring bikes.
Production
Production Period:
The FLTC-U Tour Glide-Ultra Classic was produced through the 1995 model year before being succeeded by the Road Glide and updated Ultra Classic models with the new Twin Cam engine in 1999.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for this manual aren't listed, it's representative of the comprehensive documentation provided by major manufacturers for their flagship touring models.
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