🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1989-1990 Generation Generation Code: FC Codes Chassis Code: FC3S (Coupe), FC3C (Convertible) 👋 Introduction Market Position Positioning: A premium, rotary-powered sports coupe and convertible, known for its unique engine and handling characteristics. Targeted at driving enthusiasts. Competitive Analysis Competitors: Toyota Supra, Nissan 300ZX (Z32), Porsche 944, Chevrolet Corvette (C4) Key Features Engine Type: Rotary (Wankel) engine, delivering a smooth, high-revving power delivery. Handling: Renowned for its excellent balance, chassis dynamics, and responsive handling, often featuring independent suspension and a well-tuned chassis. Design: Distinctive styling with pop-up headlights (early FC models), aerodynamic lines, and a sporty cockpit. 📋 Manual Details Coverage Areas Coverage: Complete repair, service, maintenance, restoration, and diagnosis Page Count Pages: Varies (often large, up to 5GB in uncompressed state) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual / Technical Guide Language Language: English Format Format: Digital Download (PDF, ZIP, RAR, or EXE) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, cylinder block, pistons, crankshaft, camshafts, timing, lubrication, cooling system, intake and exhaust systems Engine Management: Fuel system (EFI, injectors, fuel pump), ignition system, emission control systems, SFI system, knock sensor, ECU diagnostics Transmission Drivetrain: Manual transaxle assembly, automatic transaxle assembly, torque converter, driveshaft, differential, clutch system (master/slave cylinders, pedal, unit) Suspension Steering: Front suspension, rear suspension, wheel alignment (front/rear), shock absorbers, springs, stabilizer bars, steering system, power steering system Brakes: Brake system, brake booster, master cylinder, brake fluid, brake pedal, brake actuators, parking brake system Electrical Electronics: Charging system, starting system, ignition system, lighting system (headlamps, taillamps, interior), audio/visual system, instrumentation, wipers and washers, power windows, power mirrors, power door locks, Supplemental Restraint System (SRS), Airbag System Body Chassis: Body repair, structural components, exterior trim, interior trim, doors, hood, back door, glass (windshield, side, rear), sunroof system, bumpers, fenders, chassis lubrication HVAC: Heating, ventilation, and air conditioning (HVAC) system, A/C refrigerant, blower, controls, radiator, heater Wheels Tires: Wheel and tire system, tire pressure, tire rotation, wheel alignment Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacement, lubrication, tune-ups Troubleshooting: Diagnostic procedures for common and uncommon faults, fault codes, symptom-based troubleshooting Repair: Detailed step-by-step repair instructions for all major and minor components and systems Rebuilding: Comprehensive instructions for engine rebuilds, transmission rebuilds, and other major component overhauls Restoration: Guidance for restoring various aspects of the vehicle, from mechanical to cosmetic Technical Depth Depth: Professional-level technical information, equivalent to factory service manuals used by authorized dealerships and independent workshops Detail Level: Highly detailed, with exploded views, diagrams, specifications, and torque values Diagnostic Tools: Information on diagnostic connectors and potential use of specialized diagnostic equipment 📊 Manual Specifications File Format Compatibility: Compatible with all operating systems (Windows, Linux, Mac) and PDF readers Storage: Downloadable and storable on multiple devices (computer, iPad, hard drive, etc.) Printability: Printable on any computer Searchability: Likely searchable text within the PDF (depending on digitization quality) Print Quality Illustrations: Illustrated with clear, step-by-step instructions and diagrams Image Quality: Zoomable illustrations, detailed component explosions, exploded views Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B Displacement: 1.3L (654cc x 2 rotors = 1308cc equivalent) Performance Horsepower Naturally Aspirated: Approximately 145-160 hp (depending on market and exact model year) Horsepower Turbocharged: Approximately 200-210 hp (for Turbo II models) Torque Naturally Aspirated: Approximately 135-145 lb-ft Torque Turbocharged: Approximately 190-200 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (refer to manual for specific type and capacity) Lubrication System Oil Type: High-quality synthetic or semi-synthetic engine oil, viscosity typically 10W-30 or 5W-30 (refer to manual for specific recommendations) Oil Capacity: Approximately 5.0 - 5.5 quarts (4.7 - 5.2 liters) including filter (refer to manual) 🔧 Transmission Standard Manual Transmission: 5-speed manual transaxle Optional Automatic Transmission: 4-speed automatic transaxle Features Transmission Fluid Manual: Gear oil (refer to manual for specific API GL-4 or GL-5 rating and viscosity) Transmission Fluid Automatic: ATF DEXRON-III or equivalent (refer to manual for specific type and capacity) 📐 Dimensions Exterior Length: Approx. 172.0 inches (4369 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 50.2 inches (1275 mm) Wheelbase: Approx. 95.7 inches (2430 mm) Weights Curb Weight: Approx. 2800 - 3100 lbs (1270 - 1406 kg), varies by trim and options Gross Vehicle Weight Rating: Refer to vehicle VIN plate or manual 🛡️ Safety Features Ratings Crash Test Results: Specific NHTSA/IIHS ratings for these years are not widely published or may vary. Generally considered a safe vehicle for its era. Active Features Brakes: Optional Anti-lock Braking System (ABS) available on some models, especially Turbo II. Stability: Rear-wheel drive, balanced chassis contribute to inherent stability. Passive Features Airbags: Driver-side...
Charging system, starting system, ignition system, lighting system (headlamps, taillamps, interior), audio/visual system, instrumentation, wipers and washers, power windows, power mirrors, power door locks, Supplemental Restraint System (SRS), Airbag System
Approximately 145-160 hp (depending on market and exact model year)
Horsepower Turbocharged:
Approximately 200-210 hp (for Turbo II models)
Torque Naturally Aspirated:
Approximately 135-145 lb-ft
Torque Turbocharged:
Approximately 190-200 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (refer to manual for specific type and capacity)
Lubrication System
Oil Type:
High-quality synthetic or semi-synthetic engine oil, viscosity typically 10W-30 or 5W-30 (refer to manual for specific recommendations)
Oil Capacity:
Approximately 5.0 - 5.5 quarts (4.7 - 5.2 liters) including filter (refer to manual)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transaxle
Optional
Automatic Transmission:
4-speed automatic transaxle
Features
Transmission Fluid Manual:
Gear oil (refer to manual for specific API GL-4 or GL-5 rating and viscosity)
Transmission Fluid Automatic:
ATF DEXRON-III or equivalent (refer to manual for specific type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 172.0 inches (4369 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.2 inches (1275 mm)
Wheelbase:
Approx. 95.7 inches (2430 mm)
Weights
Curb Weight:
Approx. 2800 - 3100 lbs (1270 - 1406 kg), varies by trim and options
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate or manual
🛡️ Safety Features
Ratings
Crash Test Results:
Specific NHTSA/IIHS ratings for these years are not widely published or may vary. Generally considered a safe vehicle for its era.
Active Features
Brakes:
Optional Anti-lock Braking System (ABS) available on some models, especially Turbo II.
Stability:
Rear-wheel drive, balanced chassis contribute to inherent stability.
Passive Features
Airbags:
Driver-side airbag standard on most models. Passenger airbag became more common later in the generation.
Seatbelts:
Three-point front seatbelts, often with pre-tensioners. Rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo system with optional CD player. Speaker configuration varied by trim.
Gauges:
Comprehensive instrument cluster including tachometer, speedometer, oil pressure, voltage, and coolant temperature gauges. Turbo models often feature a boost gauge.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature, particularly on higher-trim or Turbo II models.
Connectivity
Phone Integration:
Not applicable for this era. Aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first. Synthetic oil may extend this. Refer to manual.
Spark Plug Replacement:
Rotary engines have unique spark plug configurations (often 2 per rotor housing). Intervals vary, check manual. Typically between 20,000-40,000 miles (32,000-64,000 km) depending on plug type and driving conditions.
Timing Belt Replacement:
Not applicable. Rotary engines do not use timing belts; they use a fixed gear timing system. Apex seals and rotor housing wear are primary concerns.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for precise specification)
Coolant:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific type and capacity.
Known Issues
Apex Seals:
Wear and failure of apex seals is a common issue for rotary engines, leading to loss of compression and performance. Requires engine rebuild.
Oil Consumption:
Rotary engines naturally consume a small amount of oil for lubrication. Excessive consumption can indicate seal wear or other issues.
Thermal Management:
Proper cooling system maintenance is critical. Overheating can lead to significant engine damage, particularly to the rotor housings.
Ignition System:
Specific ignition system components (e.g., ignitors, coils, plugs) require regular attention due to the unique nature of rotary ignition.
📚 Vehicle History
Brand Heritage
Mazda Rotary History:
Mazda is famously the sole major manufacturer to successfully commercialize the rotary (Wankel) engine, with the RX-7 being a halo model for this technology.
Model Evolution
Rx7 Generations:
This manual covers the second generation (FC) RX-7, produced from 1985-1992. It succeeded the SA/FB RX-7 and preceded the FD RX-7.
Fc Updates:
The 1989 and 1990 model years represent a mid-cycle refresh for the FC generation, including updated styling (body kit, bumpers, headlights), revised interior, and minor mechanical tweaks.
Production
Production Years:
1985-1992
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The FC generation RX-7 (including Turbo II) was a recurring recipient of Car and Driver's '10Best' list for its performance and handling.
Sport Compact Awards:
Widely recognized in the automotive press for its performance, styling, and driving dynamics.
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