1989 1995 BMW 5 Series Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Code: E34 Year Range: 1989-1995 👋 Introduction Market Position Segment: Executive Sedan / Luxury Mid-size Sedan Key Selling Points: Driving dynamics, build quality, luxury appointments, innovative technology Competitive Analysis Competitors: Mercedes-Benz W124 E-Class, Audi V8/V8 Quattro, Lexus LS 400 (later in generation) Key Features Chassis Design: Stiffer body, improved aerodynamics compared to predecessor (E28) Reliability: Considered one of the most reliable BMWs ever made, received best-in-class ratings 📋 Manual Details Coverage Areas Languages: English Geographic Coverage: Global Page Count Estimated Page Count: Extensive (specific number not provided in source, typical for comprehensive workshop manuals) Manual Type Type: Factory Workshop Service Repair Manual Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: All engine variants for the E34 generation (e.g., M20, M30, M50, M60, S38) Fuel System: Fuel injection, fuel pump, fuel lines, emissions control Cooling System: Radiator, water pump, thermostat, cooling fans, coolant types Ignition System: Spark plugs, ignition coils, distributor (where applicable), DME control Exhaust System: Exhaust manifold, catalytic converter, mufflers, oxygen sensors Transmission: Manual and automatic transmissions, clutch, driveshaft, differential Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings Steering: Power steering system, steering rack, tie rods, steering column Brakes: Front and rear brakes (disc), ABS system, brake fluid specifications, bleeding procedures Electrical System: Battery, alternator, starter motor, wiring diagrams, fuse box layouts, lighting Body And Interior: Body panels, doors, windows, mirrors, seats, dashboard, trim HVAC: Heating, ventilation, and air conditioning systems, refrigerant, climate control Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair: Step-by-step repair instructions for all major components and systems Rebuilds: Detailed procedures for engine, transmission, and differential rebuilds Adjustments: Carburetor (if applicable), ignition timing, clutch adjustment, headlight aiming Wiring: Complete wiring diagrams with detailed explanations for all circuits Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full engine rebuilds and advanced diagnostics) 📊 Manual Specifications File Format Print Quality: Printable pages Searchability: Likely text-searchable PDF Binding Type Type: Digital (PDF download) Paper Type Type: N/A (Digital) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Codes: M20B20, M20B25, M30B30, M30B35, M50B20, M50B25, M50B30 (US spec), M60B30, M60B40, S38B36, S38B38 Engine Codes Detail 2.0L Inline-6: M20B20 (approx. 129 hp) 2.5L Inline-6: M20B25 (approx. 170 hp) 3.0L Inline-6: M30B30 (approx. 188 hp) 3.5L Inline-6: M30B35 (approx. 208 hp) 2.0L M50 Inline-6: M50B20 (approx. 150 hp) 2.5L M50 Inline-6: M50B25 (approx. 192 hp) 3.0L M50 Inline-6: M50B30 (approx. 218 hp - European spec) 3.0L V8: M60B30 (approx. 215 hp) 4.0L V8: M60B40 (approx. 282 hp) 3.6L M-Power Inline-6: S38B36 (M5 E34 - approx. 315 hp) 3.8L M-Power Inline-6: S38B38 (M5 E34 - approx. 340 hp) Performance Cylinder Count Options: 6-cylinder, 8-cylinder Aspirated Engines: Yes (all E34 engines are naturally aspirated) Engine Management: BMW Digital Motor Electronics (DME) system Fuel System Injection Type: Bosch Motronic fuel injection Fuel Type: Premium Unleaded Gasoline 🔧 Transmission Standard Type: 5-speed manual transmission (Getrag 260/5, Getrag 265, ZF S5-16) Optional Type: 4-speed automatic transmission (ZF 4HP22, ZF 4HP24) Features Driving Modes Auto: Sport and Economy modes (on some automatic transmissions) Maintenance Fluid Type Manual: BMW MTF LT-1 or equivalent (e.g., Pentosin MTF.2) Fluid Type Automatic: Dexron III (or later compatible) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Touring (Wagon) Wheelbase Sedan: Approx. 2791 mm (109.9 in) Wheelbase Touring: Approx. 2790 mm (109.8 in) Weights Curb Weight Range: Approx. 1500-1800 kg (3300-4000 lbs), varies by engine and equipment 🛡️ Safety Features Ratings NHTSA Ratings: Specific ratings from this era are often not directly comparable to modern standards; known for robust construction. Active Features Anti Lock Brakes: Standard on most models, ABS II or ABS III Traction Control: Optional on some models (ASC+T) Passive Features Airbags: Driver's airbag became standard late in the E34's production run. Seatbelts: 3-point inertia reel seatbelts front and rear Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Optional BMW Bavaria C Business/Professional CD players, cassette decks, and amplifiers. Driver Assistance Cruise Control: Standard on most models. Climate Control Features: Manual climate control, optional automatic climate control (ECC - Electronic Climate Control). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or annually, depending on driving conditions and oil used. Spark Plug Replacement: Varies by spark plug type (e.g., copper, platinum, iridium); consult manual for specific recommendations. Coolant Flush: Every 2-3 years or as recommended by BMW (typically BMW blue or green coolant). Fluid Specifications Engine Oil Viscosity: Commonly 5W-30, 10W-40, 15W-40 depending on climate and engine model (e.g., M50 engines often favored 5W-30 or 10W-40). Brake Fluid Type: DOT 3 or DOT 4 Power Steering...
Typically 7,500 - 10,000 miles or annually, depending on driving conditions and oil used.
Spark Plug Replacement:
Varies by spark plug type (e.g., copper, platinum, iridium); consult manual for specific recommendations.
Coolant Flush:
Every 2-3 years or as recommended by BMW (typically BMW blue or green coolant).
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30, 10W-40, 15W-40 depending on climate and engine model (e.g., M50 engines often favored 5W-30 or 10W-40).
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
BMW approved power steering fluid (e.g., Pentosin CHF 11S or similar)
Known Issues
Common Problems:
Head gasket leaks (especially M50), coolant leaks (plastic components), rear shock mount failure, heater control valve issues, ABS sensor failures, window regulator failures, VANOS seal wear (on later M50TU engines).
Preventative Maintenance Recommendations:
Regular inspection of cooling system hoses and plastic components, timely replacement of timing chain tensioners and guides (if applicable), proactive servicing of VANOS unit.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure, focus on performance and engineering
Model Evolution
Predecessor:
BMW E28 5 Series
Successor:
BMW E39 5 Series
Production
Production Years:
1988-1996
Manufacturing Locations:
Germany (primarily Dingolfing)
🏆 Awards & Recognition
Recognitions
Intellichoice Rating:
Best-in-class ratings from Intellichoice in 1991
Ratings
Reliability Reputation:
Considered one of the most reliable BMWs ever made.
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