🏷️ Basic Information Identification Make: Suzuki Model: GS 500 E Model Variants: GS500EL, GS500EM, GS500EN, GS500EP, GS500ER, GS500ES, GS500ET, GS500EV, GS500EW, GS500EX, GS500EY, GS500K1, GS500K2, GS500K3, GS500K4, GS500FK4, GS500K5, GS500UK5, GS500FK5, GS500FUK5, GS500U, GS500F, GS500FUK6, GS500FUK7, GS500FK8, GS500FK9 Applicable Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: GM51A (approximate, variations exist) 👋 Introduction Market Position Target User: Suzuki GS 500 E owners seeking to perform maintenance, repairs, and understand their motorcycle Value Proposition: Provides comprehensive, reliable information for cost-effective ownership and maintenance Competitive Analysis Manual Type: Factory-level service information, comparable to official Suzuki workshop manuals Key Features Completeness: Covers a wide range of model years and variants, ensuring broad applicability Diagnostic Aid: Essential for diagnosing and resolving a wide spectrum of technical issues Preventative Maintenance: Enables proactive maintenance to prevent future problems and extend vehicle life 📋 Manual Details Coverage Areas Covered Years: 1989-2009 Manual Type: Service and Repair Manual Language: English Format File Format: PDF / WinRAR Compatibility Operating Systems: Win95/98/ME/XP/vista/7/8/Linux/MAC Device Compatibility: Any device running iOS / Android Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, troubleshooting, repair, specifications Fuel System: Carburetor operation, cleaning, adjustment, fuel pump, lines, tank Lubrication System: Oil pump, oil cooler, oil filter, lubrication circuits, oil specifications Electrical System: Ignition system, charging system, lighting, starter motor, battery, wiring diagrams, fuses, relays Chassis: Frame, suspension (front fork, rear shock), steering, wheels, tires, brakes (front and rear), brake fluid specifications Emission Control: Emission control systems, components, and related adjustments Procedures Included Tune Up: Carburetor synchronization, spark plug replacement, valve clearance adjustment Maintenance: Periodic maintenance schedules, oil changes, filter replacements, chain adjustment, brake inspections Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems Repair: Detailed step-by-step repair instructions for all major components and systems Disassembly Assembly: Complete procedures for dismantling and reassembling engine, gearbox, suspension, etc. Technical Depth Scope: Comprehensive coverage from basic maintenance to in-depth engine rebuilds and electrical diagnostics Detail Level: Detailed torque specifications, component measurements, and service limits 📊 Manual Specifications File Format Quality: High-resolution, printable pages Searchability: Likely text-searchable within the PDF Binding Type Digital: N/A (Digital Download) Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, parallel-twin Displacement: 487 cc (approx.) Bore X Stroke: 74.0 mm x 56.6 mm (approx.) Compression Ratio: 9.0:1 (typical) Performance Horsepower: Approx. 45-50 hp @ 8,000-9,000 rpm (varies by year and market) Torque: Approx. 38-40 Nm @ 6,000-7,000 rpm (varies by year and market) Fuel System Carburetor Type: Twin Mikuni BS34 (CV type) Fuel Tank Capacity: 17 Liters (approx.) Fuel Type: Unleaded gasoline (91-98 octane recommended) Lubrication System Oil Type: SAE 10W-40 API SG or higher (e.g., Suzuki Genuine Oil 4T) Oil Capacity: Approx. 2.8 Liters (with filter change) 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed sequential Clutch Type: Wet multi-plate Features Final Drive: O-ring sealed chain Gear Ratios: Detailed in manual (e.g., 1st: 2.750, 2nd: 1.944, 3rd: 1.500, 4th: 1.250, 5th: 1.042) Lubrication Gear Oil Type: SAE 80W API GL-4 (or specific Suzuki recommendation) 📐 Dimensions Exterior Length: Approx. 2,155 mm Width: Approx. 770 mm Height: Approx. 1,165 mm Weights Dry Weight: Approx. 173 kg Wet Weight: Approx. 193 kg (with fluids) Wheelbase Wheelbase: Approx. 1,405 mm Wheel Dimensions Front Tire Size: 110/70-17 M/C 54H (common) Rear Tire Size: 130/80-17 M/C 65H (common) Wheel Bolt Pattern: N/A (Spoked Wheels with Axle Nuts) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle) Active Features Braking System: Hydraulic disc brakes front and rear (dual piston front caliper, single piston rear caliper) Brake Fluid: DOT 4 Passive Features Lighting: Halogen headlight, LED taillight (later models may vary) 💡 Technology Features Infotainment Features: N/A (Focus on core motorcycle functionality) Driver Assistance Features: N/A (Focus on core motorcycle functionality) Connectivity Features: N/A (Focus on core motorcycle functionality) 🔧 Maintenance Service Intervals Oil Change: Every 4,000-6,000 km or 6 months (refer to manual for exact interval) Spark Plugs: Inspect/replace every 12,000 km Valve Clearance: Inspect/adjust every 12,000 km Chain Adjustment: Check/adjust every 1,000 km or as needed Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher Brake Fluid: DOT 4 Coolant: N/A (Air-cooled) Gearbox Oil: SAE 80W API GL-4 Known Issues Carburetor Issues: Potential for clogging or vacuum slide issues if not maintained; requires periodic cleaning and synchronization. Charging System: Stator coil and regulator/rectifier can be potential failure points over time. Suspension Wear: Front fork seals and rear shock absorber may require service or replacement after extended mileage. Common Tasks Air Filter Replacement: User-serviceable, typically located in the airbox assembly. Battery Maintenance: Standard 12V battery, requires periodic checking of terminals and charge level. 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, Japan Model Evolution Design Philosophy: A reliable, accessible, and...