1989 Mitsubishi Montero and 1988 Mitsubishi Pick-Up Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero / Mighty Max (Pick-Up) Year: 1989 (Montero), 1988 (Pick-Up) Codes Montero Chassis Codes: NM/NP (second generation, although this manual is for the first generation) Pick Up Chassis Codes: L020, L030P, L033P, L035P 👋 Introduction Market Position Montero Market Niche: Compact Sport Utility Vehicle (SUV) designed for off-road capability and everyday usability, competing with vehicles like the Toyota 4Runner and Nissan Pathfinder. Pick Up Market Niche: Compact pickup truck known for its reliability and off-road prowess, often serving as a work vehicle or recreational off-roader, competing with the Toyota Hilux/Tacoma and Nissan Hardbody. Competitive Analysis Historical Competitors: Montero: Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ). Pick-Up: Toyota Pickup, Nissan Hardbody, Ford Ranger. Key Features Montero Montero Key Features: Body-on-frame construction, available 4WD with low range, optional powerful V6 engine, practical and durable interior, good off-road articulation. Key Features Pick Up Pick Up Key Features: Reliable 4-cylinder engines, available 4WD, stout chassis, good towing and hauling capacity for its class, straightforward mechanicals. 📋 Manual Details Coverage Areas Covered Vehicles: 1989 Mitsubishi Montero and 1988 Mitsubishi Pick-Up (2WD & 4WD variants) Page Count Estimated Page Count: Approximately 800-1200 pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Likely printed booklet or potentially a compiled digital format (e.g., PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, inspection, repair), lubrication, cooling, fuel delivery (carbureted and early injection), ignition, exhaust, emissions control Transmission Drivetrain: Manual and automatic transmissions (repair, overhaul, fluid changes), transfer case operation and repair, front and rear differentials, drive shafts, CV joints, hub assembly Suspension Steering: Front independent suspension (torsion bar), rear leaf spring suspension, steering gear box, power steering system, wheel alignment specifications Brakes: Front disc brakes, rear drum brakes, parking brake system, hydraulic system components (master cylinder, wheel cylinders, lines), ABS system (if equipped) Electrical: Battery, charging system (alternator), starting system, lighting systems, instrument cluster, wiring diagrams for all major circuits, fuses and relays, power windows/locks (if applicable) HVAC: Heating, ventilation, and air conditioning system operation, components, and basic troubleshooting Body Chassis: Body panel removal/installation, interior trim, door mechanisms, glass, frame and chassis components, torque specifications for major fasteners Procedures Included Maintenance Procedures: Oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad/shoe inspection and replacement, battery maintenance Repair Procedures: Engine rebuilds, transmission overhaul, suspension component replacement, brake system repair, electrical diagnostics and component replacement, exhaust system repair Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting trees Technical Depth Diagnostic Capabilities: Detailed diagnostic charts, component testing procedures, resistance values, voltage readings, pressure tests Rebuild Instructions: Complete step-by-step instructions for engine, transmission, and differential overhauls with detailed diagrams and specifications Special Tools: Identification and usage of specialized tools required for specific repair or diagnostic procedures 📊 Manual Specifications File Format Digital Format Quality: If digital, typically scanned from original print with searchable text (OCR) and clear image resolution. Print Quality Print Quality: Original factory print quality, often with diagrams and illustrations on high-quality paper. Binding Type Binding Type: Original factory binding; if reprinted, likely spiral-bound or perfect bound for durability in a workshop environment. Paper Type Paper Type: Original factory paper is typically durable, coated stock; reprints may vary. ⚙️ Engine Specifications Primary Engine Montero Montero Engine Options: 2.6L 4G54 I4 (carbureted, ~105 hp), 3.0L 6G72 V6 (fuel injected, ~145-155 hp) Primary Engine Pick Up Pick Up Engine Options: 2.0L 4G63 I4 (carbureted, ~98 hp), 2.6L 4G54 I4 (carbureted, ~105 hp) Performance Montero V6 Horsepower: Approximately 145-155 hp depending on specific engine and emissions equipment Pick Up 4Cyl Torque: Approximately 130-140 lb-ft for the 2.6L engine Fuel System Fuel Delivery Systems: Carburetor (Hitachi, Nikki) for most 4-cylinder engines and early V6. Fuel Injection (MPI) for later V6 models. Engine Codes Montero V6 Engine Code: 6G72 Pick Up 4Cyl Engine Code: 4G54 (2.6L), 4G63 (2.0L) 🔧 Transmission Standard Montero Montero Standard Transmission: 5-speed manual Optional Montero Montero Optional Transmission: 4-speed automatic Standard Pick Up Pick Up Standard Transmission: 4-speed manual (2.0L engine), 5-speed manual (2.6L engine) Optional Pick Up Pick Up Optional Transmission: 4-speed automatic Features 4Wd System Type: Part-time 4WD with manual or automatic front locking hubs, selectable 2WD/4WD High/4WD Low range via transfer case lever. 📐 Dimensions Exterior Montero Montero Wheelbase: Approx. 104.7 inches (2660 mm) Exterior Pick Up Pick Up Wheelbase: Short Bed: Approx. 102.4 inches (2600 mm); Long Bed: Approx. 116.1 inches (2950 mm) Weights Montero Montero Curb Weight: Approx. 3500-3800 lbs (1588-1724 kg), depending on configuration Weights Pick Up Pick Up Curb Weight: Approx. 2800-3200 lbs (1270-1451 kg), depending on configuration 🛡️ Safety Features Ratings Montero Montero Safety Ratings Era: Era-appropriate safety standards; likely no official NHTSA ratings available for this specific...
NM/NP (second generation, although this manual is for the first generation)
Pick Up Chassis Codes:
L020, L030P, L033P, L035P
👋 Introduction
Market Position
Montero Market Niche:
Compact Sport Utility Vehicle (SUV) designed for off-road capability and everyday usability, competing with vehicles like the Toyota 4Runner and Nissan Pathfinder.
Pick Up Market Niche:
Compact pickup truck known for its reliability and off-road prowess, often serving as a work vehicle or recreational off-roader, competing with the Toyota Hilux/Tacoma and Nissan Hardbody.
Competitive Analysis
Historical Competitors:
Montero: Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ). Pick-Up: Toyota Pickup, Nissan Hardbody, Ford Ranger.
Key Features Montero
Montero Key Features:
Body-on-frame construction, available 4WD with low range, optional powerful V6 engine, practical and durable interior, good off-road articulation.
Key Features Pick Up
Pick Up Key Features:
Reliable 4-cylinder engines, available 4WD, stout chassis, good towing and hauling capacity for its class, straightforward mechanicals.
Approximately 800-1200 pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Likely printed booklet or potentially a compiled digital format (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (assembly, disassembly, inspection, repair), lubrication, cooling, fuel delivery (carbureted and early injection), ignition, exhaust, emissions control
Transmission Drivetrain:
Manual and automatic transmissions (repair, overhaul, fluid changes), transfer case operation and repair, front and rear differentials, drive shafts, CV joints, hub assembly
Suspension Steering:
Front independent suspension (torsion bar), rear leaf spring suspension, steering gear box, power steering system, wheel alignment specifications
Brakes:
Front disc brakes, rear drum brakes, parking brake system, hydraulic system components (master cylinder, wheel cylinders, lines), ABS system (if equipped)
Electrical:
Battery, charging system (alternator), starting system, lighting systems, instrument cluster, wiring diagrams for all major circuits, fuses and relays, power windows/locks (if applicable)
HVAC:
Heating, ventilation, and air conditioning system operation, components, and basic troubleshooting
Body Chassis:
Body panel removal/installation, interior trim, door mechanisms, glass, frame and chassis components, torque specifications for major fasteners
Procedures Included
Maintenance Procedures:
Oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad/shoe inspection and replacement, battery maintenance
Repair Procedures:
Engine rebuilds, transmission overhaul, suspension component replacement, brake system repair, electrical diagnostics and component replacement, exhaust system repair
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting trees
Minimal by modern standards. Focus on mechanical systems for control.
Connectivity
Connectivity Features:
None beyond basic radio and antenna.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Service Intervals Filters
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Fluid Specifications Engine Oil
Engine Oil Viscosity:
API SG or SH; SAE 10W-30 or 10W-40 recommended for most conditions.
Fluid Specifications Coolant
Coolant Type:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water.
Fluid Specifications Transmission Auto
Automatic Transmission Fluid Type:
Dexron II or equivalent.
Fluid Specifications Transmission Manual
Manual Transmission Fluid Type:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Fluid Specifications Brake Fluid
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issues Montero Pick Up:
Head gasket leaks on V6 engines, radiator corrosion, starter motor brushes wear, clutch wear, rear main seal leaks, rust in wheel wells and rocker panels, intake manifold gasket leaks (MPI engines).
Specific Issue Montero V6:
Head gasket failures are relatively common on the 6G72 V6, especially if cooling system maintenance is neglected.
Specific Issue Pick Up 4Cyl:
Carburetor tuning and adjustment can be a recurring maintenance item. Ignition coil and distributor issues.
Maintenance Schedule Timing
Timing Belt Replacement:
For 6G72 V6 engines, timing belt replacement recommended every 60,000 miles (96,000 km) or 4-5 years, including idler pulleys and tensioner.
Maintenance Schedule Spark Plugs
Spark Plug Replacement Interval:
Typically 30,000 miles (48,000 km) for standard plugs, potentially longer for platinum plugs if equipped.
📚 Vehicle History
Brand Heritage
Mitsubishi Brand History:
Mitsubishi Motors, founded in 1970, built upon the automotive division of Mitsubishi Heavy Industries. Known for durable and capable vehicles, particularly in the SUV and truck segments globally.
Model Evolution Montero
Montero First Gen Start:
The first generation Pajero/Montero (L040 series) was introduced in 1982. The 1989 model represents the latter part of this highly successful first generation.
Model Evolution Pick Up
Pick Up First Gen Start:
The Mitsubishi Forte/Pick-Up (L020/L030 series) debuted in the early 1980s. The 1988 model is part of the first generation which established Mitsubishi's reputation for robust compact trucks.
Production
Production Location:
Likely produced in Japan.
🏆 Awards & Recognition
Recognitions Montero
Montero Off Road Acclaim:
The Montero (Pajero) platform is renowned for its Dakar Rally success and off-road credentials, although specific awards for the 1989 model year are less documented than later generations.
Recognitions Pick Up
Pick Up Reputation:
The Mitsubishi Mighty Max/L200 platform is known for its longevity and value, often appearing on "best value" or "most reliable" lists for its era.
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