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1990 Renault Espace I Service and Repair Manual

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Basic Information Identification Make: Renault Model: Espace Generation: Espace I (J11) Year: 1990 Codes Chassis Code: J11 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Original Launch Market: Europe Competitive Analysis Direct Competitors Era: Ford Galaxy (later), Citroën Evasion (later), Fiat Ulysse (later), Peugeot 806 (later), Mitsubishi Space Wagon Key Features Design Innovation: Pioneering MPV design, front-wheel drive, adaptable seating Practicality: Spacious interior, modular seating arrangements, family-oriented Engine Options: Range of petrol and diesel engines Manual Details Coverage Areas All Models Trims: True All Repairs: True Regions Covered: Global (primarily European market focus for original documentation) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Service and Repair Manual Source Type: Dealership Technician Manual Language Language: English Format Format: Digital (likely PDF), Printable Manual Coverage Systems Covered Engine Mechanical: Complete overhaul and repair of all engine variants Engine Management Electronics: ECU diagnostics, sensor testing, wiring diagrams Fuel System: Fuel injection, carburetion (where applicable), fuel pump, lines, tank Cooling System: Radiator, thermostat, water pump, fan, hoses, coolant specifications Exhaust System: Muffler, catalytic converter, pipe replacement, gasket specifications Transmission Manual: Gearbox overhaul, clutch replacement, linkage adjustment Transmission Automatic: Automatic transmission repair, fluid types, torque converter service Drivetrain: Driveshafts, CV joints, differentials Suspension Front: MacPherson struts, control arms, ball joints, bushings Suspension Rear: Torsion beam, trailing arms, shock absorbers, springs Steering System: Power steering pump, rack and pinion, tie rods, steering column Brake System Front: Disc brake overhaul, caliper replacement, pad specifications Brake System Rear: Drum or disc brake service, parking brake adjustments Brake Hydraulics: Master cylinder, brake lines, bleeding procedures, fluid type Electrical System Charging: Alternator, starter motor, battery specifications and testing Electrical System Lighting: Headlights, taillights, interior lighting diagnostics Electrical System Accessories: Wipers, horn, power windows, mirrors, central locking Bodywork Exterior: Panel removal and installation, door mechanisms, glass replacement Bodywork Interior: Seat removal and adjustment, dashboard disassembly, trim panels HVAC System: Heating, ventilation, air conditioning diagnosis and repair Body Electrical Diagrams: Comprehensive wiring schematics for all systems Procedures Included Preventative Maintenance: Scheduled maintenance, fluid changes, filter replacements Troubleshooting: Diagnostic procedures, symptom-based fault finding Engine Rebuild: Detailed step-by-step instructions for engine overhauls Transmission Rebuild: Complete rebuild procedures for manual and automatic transmissions Brake Service: Pad replacement, rotor machining/replacement, caliper overhaul Electrical Diagnosis: Component testing, circuit tracing, common electrical faults Suspension Alignment: Adjustment procedures and specifications Body Repair: Panel replacement, rust repair guidance, seam sealing HVAC Repair: Refrigerant handling, component replacement, leak detection Timing Belt Replacement: Detailed instructions for timing belt or chain service Wheel Bearing Replacement: Step-by-step replacement guidance Technical Depth Diagnostic Codes: OBD-I diagnostic trouble codes (DTCs) and interpretation Specifications: Torque values, clearances, fluid capacities, timing settings Special Tools: Identification and usage of specialized tools for specific repairs Tightening Torques: Precise torque specifications for critical fasteners Measurement Tolerances: Clearance and wear limit specifications Manual Specifications File Format File Type: Digital Document (e.g., PDF) Searchability: Likely text-searchable Print Quality Illustrations: High-quality diagrams, schematics, and photographs Readability: Designed for clarity and ease of understanding by technicians Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) Engine Specifications Primary Engine Engine Code Example: J7R (2.0L petrol) Engine Type Example: Inline 4-cylinder, OHC Displacement Example: 1995 cc Bore X Stroke Example: 83.0 mm x 90.0 mm Compression Ratio Example: 9.2:1 Horsepower Example: 109 PS (108 hp, 80 kW) @ 5250 rpm Torque Example: 170 Nm (125 lb-ft) @ 3500 rpm Other Engine Options Other Petrol Engines: 2.0L (J7R), 2.2L (J7T - 16v) Diesel Engines: 2.1L Turbo Diesel (J8S) Fuel System Fuel Injection Type: Bosch LE2-Jetronic or similar electronic fuel injection Fuel Type: Unleaded Petrol (95 RON recommended), Diesel Ignition System Ignition Type: Distributor-based electronic ignition Emissions Control Catalytic Converter: Standard on most petrol models for European markets Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 3-speed Automatic (e.g., ZF 4HP18) Features Clutch Type: Hydraulically operated single dry plate clutch Gear Ratios: Specific gear ratios detailed within the manual for each gearbox variant Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-80 (e.g., Renault Tranself TRP) Automatic Transmission Fluid: Dexron II or equivalent (e.g., Renault ATF) Dimensions Exterior Length: Approx. 4,217 mm (166.0 in) Width: Approx. 1,765 mm (69.5 in) Height: Approx. 1,640 mm (64.6 in) Wheelbase: Approx. 2,674 mm (105.3 in) Track Width Front: Approx. 1,450 mm (57.1 in) Track Width Rear: Approx. 1,420 mm (55.9 in) Interior Seating Capacity: 5-7 passengers (configurable) Cargo Cargo Volume Seats Up: Highly variable due to modular seating Weights Curb Weight Approx: 1,300 - 1,450 kg (2,866 - 3,197 lbs) depending on configuration Gross Vehicle Weight Rating Gvwr Approx: 1,900 - 2,100 kg (4,189 - 4,630 lbs) Towing Capacity Braked Approx: 1,200 - 1,500 kg (2,646 - 3,307 lbs) Safety Features Ratings Latin Ncaps Rating: N/A (NCAP testing standards evolved significantly after this period) Active Features ABS: Optional on some models Traction Control: Not commonly available in 1990 Passive Features Seatbelts: Three-point seatbelts with front seatbelt pretensioners (standard or optional) Airbags: Driver airbag optional or not available in early models Crumple Zones: Designed with energy-absorbing front and rear sections Child Seat Anchors: Rear seat belt mounts suitable for child seats Technology Features Infotainment Audio System: Factory fitted radio/cassette player with optional amplifier and speaker upgrades. Dashboard Layout: Centralized dashboard with driver-oriented controls. Driver Assistance Cruise Control: Optional on higher trim levels or specific engine variants. Connectivity Cellular Integration: Not applicable for the era. Auxiliary Input: Not standard; aftermarket modifications possible. Maintenance Service Intervals Oil Change Interval Petrol: Typically 7,500 - 10,000 miles or 12-15,000 km (refer to manual for specifics) Oil Change Interval Diesel: Typically 5,000 - 7,500 miles or 8-12,000 km (refer to manual for specifics) Timing Belt Replacement Interval: Critical: Typically 50,000 - 60,000 miles or 80,000 - 100,000 km (refer to manual, interference engine risk) Spark Plug Replacement: Refer to manual, typically 20,000 - 30,000 miles Air Filter Replacement: Annual or 12,000 - 15,000 miles Fluid Specifications Engine Oil Type Petrol: API SG, ACEA A2-96 or equivalent, SAE 10W-40 or 15W-50 (depending on climate, consult manual) Engine...
Tipo: car
Fabricante:
Sku: 461858
Coleções: ALL Renault
1990 Renault Espace I Service and Repair Manual
Basic Information
Identification
Make: Renault
Model: Espace
Generation: Espace I (J11)
Year: 1990
Codes
Chassis Code: J11
Introduction
Market Position
Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan
Original Launch Market: Europe
Competitive Analysis
Direct Competitors Era: Ford Galaxy (later), Citroën Evasion (later), Fiat Ulysse (later), Peugeot 806 (later), Mitsubishi Space Wagon
Key Features
Design Innovation: Pioneering MPV design, front-wheel drive, adaptable seating
Practicality: Spacious interior, modular seating arrangements, family-oriented
Engine Options: Range of petrol and diesel engines
Manual Details
Coverage Areas
All Models Trims: True
All Repairs: True
Regions Covered: Global (primarily European market focus for original documentation)
Page Count
Estimated Page Count: 500+
Manual Type
Manual Type: Service and Repair Manual
Source Type: Dealership Technician Manual
Language
Language: English
Format
Format: Digital (likely PDF), Printable
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul and repair of all engine variants
Engine Management Electronics: ECU diagnostics, sensor testing, wiring diagrams
Fuel System: Fuel injection, carburetion (where applicable), fuel pump, lines, tank
Cooling System: Radiator, thermostat, water pump, fan, hoses, coolant specifications
Exhaust System: Muffler, catalytic converter, pipe replacement, gasket specifications
Transmission Manual: Gearbox overhaul, clutch replacement, linkage adjustment
Transmission Automatic: Automatic transmission repair, fluid types, torque converter service
Drivetrain: Driveshafts, CV joints, differentials
Suspension Front: MacPherson struts, control arms, ball joints, bushings
Suspension Rear: Torsion beam, trailing arms, shock absorbers, springs
Steering System: Power steering pump, rack and pinion, tie rods, steering column
Brake System Front: Disc brake overhaul, caliper replacement, pad specifications
Brake System Rear: Drum or disc brake service, parking brake adjustments
Brake Hydraulics: Master cylinder, brake lines, bleeding procedures, fluid type
Electrical System Charging: Alternator, starter motor, battery specifications and testing
Electrical System Lighting: Headlights, taillights, interior lighting diagnostics
Electrical System Accessories: Wipers, horn, power windows, mirrors, central locking
Bodywork Exterior: Panel removal and installation, door mechanisms, glass replacement
Bodywork Interior: Seat removal and adjustment, dashboard disassembly, trim panels
HVAC System: Heating, ventilation, air conditioning diagnosis and repair
Body Electrical Diagrams: Comprehensive wiring schematics for all systems
Procedures Included
Preventative Maintenance: Scheduled maintenance, fluid changes, filter replacements
Troubleshooting: Diagnostic procedures, symptom-based fault finding
Engine Rebuild: Detailed step-by-step instructions for engine overhauls
Transmission Rebuild: Complete rebuild procedures for manual and automatic transmissions
Brake Service: Pad replacement, rotor machining/replacement, caliper overhaul
Electrical Diagnosis: Component testing, circuit tracing, common electrical faults
Suspension Alignment: Adjustment procedures and specifications
Body Repair: Panel replacement, rust repair guidance, seam sealing
HVAC Repair: Refrigerant handling, component replacement, leak detection
Timing Belt Replacement: Detailed instructions for timing belt or chain service
Wheel Bearing Replacement: Step-by-step replacement guidance
Technical Depth
Diagnostic Codes: OBD-I diagnostic trouble codes (DTCs) and interpretation
Specifications: Torque values, clearances, fluid capacities, timing settings
Special Tools: Identification and usage of specialized tools for specific repairs
Tightening Torques: Precise torque specifications for critical fasteners
Measurement Tolerances: Clearance and wear limit specifications
Manual Specifications
File Format
File Type: Digital Document (e.g., PDF)
Searchability: Likely text-searchable
Print Quality
Illustrations: High-quality diagrams, schematics, and photographs
Readability: Designed for clarity and ease of understanding by technicians
Binding Type
Binding: N/A (Digital)
Paper Type
Paper Quality: N/A (Digital)
Engine Specifications
Primary Engine
Engine Code Example: J7R (2.0L petrol)
Engine Type Example: Inline 4-cylinder, OHC
Displacement Example: 1995 cc
Bore X Stroke Example: 83.0 mm x 90.0 mm
Compression Ratio Example: 9.2:1
Horsepower Example: 109 PS (108 hp, 80 kW) @ 5250 rpm
Torque Example: 170 Nm (125 lb-ft) @ 3500 rpm
Other Engine Options
Other Petrol Engines: 2.0L (J7R), 2.2L (J7T - 16v)
Diesel Engines: 2.1L Turbo Diesel (J8S)
Fuel System
Fuel Injection Type: Bosch LE2-Jetronic or similar electronic fuel injection
Fuel Type: Unleaded Petrol (95 RON recommended), Diesel
Ignition System
Ignition Type: Distributor-based electronic ignition
Emissions Control
Catalytic Converter: Standard on most petrol models for European markets
Transmission
Standard
Standard Transmission Type: 5-speed Manual
Optional
Optional Transmission Type: 3-speed Automatic (e.g., ZF 4HP18)
Features
Clutch Type: Hydraulically operated single dry plate clutch
Gear Ratios: Specific gear ratios detailed within the manual for each gearbox variant
Fluid Specifications
Manual Transmission Fluid: API GL-4, SAE 75W-80 (e.g., Renault Tranself TRP)
Automatic Transmission Fluid: Dexron II or equivalent (e.g., Renault ATF)
Dimensions
Exterior
Length: Approx. 4,217 mm (166.0 in)
Width: Approx. 1,765 mm (69.5 in)
Height: Approx. 1,640 mm (64.6 in)
Wheelbase: Approx. 2,674 mm (105.3 in)
Track Width Front: Approx. 1,450 mm (57.1 in)
Track Width Rear: Approx. 1,420 mm (55.9 in)
Interior
Seating Capacity: 5-7 passengers (configurable)
Cargo
Cargo Volume Seats Up: Highly variable due to modular seating
Weights
Curb Weight Approx: 1,300 - 1,450 kg (2,866 - 3,197 lbs) depending on configuration
Gross Vehicle Weight Rating Gvwr Approx: 1,900 - 2,100 kg (4,189 - 4,630 lbs)
Towing Capacity Braked Approx: 1,200 - 1,500 kg (2,646 - 3,307 lbs)
Safety Features
Ratings
Latin Ncaps Rating: N/A (NCAP testing standards evolved significantly after this period)
Active Features
ABS: Optional on some models
Traction Control: Not commonly available in 1990
Passive Features
Seatbelts: Three-point seatbelts with front seatbelt pretensioners (standard or optional)
Airbags: Driver airbag optional or not available in early models
Crumple Zones: Designed with energy-absorbing front and rear sections
Child Seat Anchors: Rear seat belt mounts suitable for child seats
Technology Features
Infotainment
Audio System: Factory fitted radio/cassette player with optional amplifier and speaker upgrades.
Dashboard Layout: Centralized dashboard with driver-oriented controls.
Driver Assistance
Cruise Control: Optional on higher trim levels or specific engine variants.
Connectivity
Cellular Integration: Not applicable for the era.
Auxiliary Input: Not standard; aftermarket modifications possible.
Maintenance
Service Intervals
Oil Change Interval Petrol: Typically 7,500 - 10,000 miles or 12-15,000 km (refer to manual for specifics)
Oil Change Interval Diesel: Typically 5,000 - 7,500 miles or 8-12,000 km (refer to manual for specifics)
Timing Belt Replacement Interval: Critical: Typically 50,000 - 60,000 miles or 80,000 - 100,000 km (refer to manual, interference engine risk)
Spark Plug Replacement: Refer to manual, typically 20,000 - 30,000 miles
Air Filter Replacement: Annual or 12,000 - 15,000 miles
Fluid Specifications
Engine Oil Type Petrol: API SG, ACEA A2-96 or equivalent, SAE 10W-40 or 15W-50 (depending on climate, consult manual)
Engine Oil Type Diesel: API CD/CF or ACEA B2-97, SAE 10W-40 or 15W-40 (consult manual)
Coolant Type: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water
Brake Fluid Type: DOT 3 or DOT 4
Power Steering Fluid: Renault specified fluid or Dexron II/III
Known Issues
Electrical Gremlins: Common in older vehicles; wiring harness degradation, faulty relays, earth point issues.
Rust Corrosion: Wheel arches, sills, boot floor, especially in areas with road salt.
Suspension Wear: Bushes, ball joints, and tie rod ends can wear due to age and mileage.
Cooling System Leaks: Radiator, hoses, and water pump can develop leaks.
Timing Belt Failure: Critical component; failure on interference engines causes severe engine damage. Adherence to replacement schedule is vital.
Exhaust Manifold Cracks: Common on some petrol engine variants, leading to exhaust leaks and noise.
Interior Trim Wear: Wear on seat fabric, door cards, and dashboard plastics.
Vehicle History
Brand Heritage
Renault Innovation: Renault has a long history of pioneering automotive design and technology.
Renault Motorsport: Strong presence in rally and Formula 1, influencing road car development.
Model Evolution
First Generation Launch: Introduced in 1984, revolutionizing the minivan segment.
Design Philosophy: Designed by Patrick Le Quément, emphasizing aerodynamics and passenger space.
Update For 1990: Likely received minor cosmetic or equipment updates as part of its lifecycle.
Second Generation Transition: Espace II launched in 1991, continuing the MPV legacy.
Production
Manufacturing Location: France (primary), potentially other Renault facilities
Production Period: 1984-1991 (Espace I)
Awards & Recognition
Recognitions
European Car Of The Year Nominee: While not a winner, the Espace I was a strong contender and highly influential.
Industry Impact: Widely credited with popularizing the MPV segment in Europe.
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