1991-1996 Mitsubishi Magna/Verada Service Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna/Verada Applicable Years: 1991, 1992, 1993, 1994, 1995, 1996 Codes Platform: Mitsubishi LH Platform 👋 Introduction Market Position Market Positioning: The Mitsubishi Magna and Verada of this era occupied the mid-size sedan segment, competing with models like the Ford Falcon, Holden Commodore, Toyota Camry, and Nissan Maxima in the Australian market. The Verada variant positioned itself as a more upscale and luxury-oriented offering. Competitive Analysis Competitive Advantages: Known for comfortable ride quality, spacious interiors, and a range of V6 engine options which were often potent for their time. The Magna/Verada aimed to offer a balance of performance, comfort, and value, particularly with its Australian-sourced manufacturing. Australian Market Context: As an Australian-built car, the Magna/Verada had a strong presence in its domestic market, competing fiercely with other locally manufactured vehicles. The manual reflects the specific engineering and maintenance requirements for vehicles sold in this region. Key Features Key Features Highlighted In Manual: Comprehensive coverage of the facelifted TS Magna and KS Verada models introduced in March 1994, including upgraded engines and advanced features for the time, such as multi-parabola headlights. Diy Benefit Emphasis: The manual explicitly promotes DIY servicing, highlighting cost savings and the satisfaction of performing repairs oneself. It aims to empower owners to tackle tasks from routine maintenance to more complex repairs. 📋 Manual Details Coverage Areas Coverage Description: Comprehensive service and repair for all aspects of the 1991-1996 Mitsubishi Magna and Verada models, including general maintenance, troubleshooting, engine, transmission, brakes, electrical systems, suspension, steering, cooling, fuel, emissions, HVAC, engine control, chassis, body, restraints, interior, and drivetrain. Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory-level service manuals of this era). Manual Type Manual Type: Service Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Electrical System, Suspension, Wiring Diagram, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive Axle. Engine Control System Details: Detailed coverage of the Engine Control Unit (ECU) diagnostics, sensor data interpretation, fuel injector pulse width, ignition timing control, and idle speed control mechanisms. Includes troubleshooting flowcharts for various engine performance issues. Electrical System Details: Comprehensive coverage of the vehicle's electrical architecture, including battery, charging system (alternator, regulator), starting system (starter motor), lighting systems, instrument cluster, power windows, central locking, and accessory circuits. Detailed wiring diagrams are a key component. Chassis Body Details: Includes procedures for body panel removal and installation, door mechanisms, glass replacement, interior trim removal, and basic chassis component maintenance. The 1994 facelift details would be particularly valuable here. Suspension Steering Details: Covers front and rear suspension component checks, replacement procedures (shocks, struts, control arms, bushings, ball joints), wheel alignment specifications, and steering system (power steering pump, rack and pinion, tie rods) maintenance and repair. Fuel Injection Emission Systems: Detailed coverage of the fuel delivery system, including fuel pump testing, injector cleaning and testing, fuel pressure regulation, and troubleshooting of fuel system performance issues. Emission control systems, including EGR (Exhaust Gas Recirculation) and catalytic converter function, are also likely detailed. Cooling Heater Ac Systems: Comprehensive details on the cooling system, including radiator, fan operation (mechanical or electric), water pump, heater core, and HVAC system operation. This includes refrigerant system service, component testing (compressor, condenser, evaporator), and blower motor diagnostics. Procedures Included Included Procedures: Detailed instructions and step-by-step diagrams for all workshop procedures, including diagnostics, repairs, adjustments, replacements, and preventive maintenance. Troubleshooting Methodology: Provides systematic troubleshooting guides and flowcharts for common problems, starting with symptom identification and progressing through diagnostic steps to pinpoint the root cause of a fault. Brake System Repairs: Detailed instructions for brake pad and shoe replacement, rotor and drum inspection/resurfacing, brake caliper and wheel cylinder service, brake fluid bleeding procedures, parking brake adjustment, and ABS system component diagnostics. Technical Depth Technical Depth: In-depth coverage suitable for DIY enthusiasts and professional mechanics, covering everything from basic fluid changes and component replacements to complex engine and transmission overhauls, electrical system diagnostics, and body repair. Diagnostic Procedures: Detailed diagnostic procedures for all major systems, including engine codes (if OBD-I or similar diagnostic connectors are present), sensor testing (resistance, voltage), actuator testing, and circuit continuity checks. Engine Rebuild Procedures: Includes procedures for engine disassembly, component inspection (pistons, rings, bearings, valves), cylinder head reconditioning, crankshaft and camshaft service, and engine reassembly with specified torque sequences and tolerances. 📊 Manual Specifications File Format File Format Details: PDF, compatible with all versions of Windows & Mac. Requires Adobe PDF Reader. Searchable text is highly probable for a professionally produced PDF. Searchability: Likely contains searchable text, allowing users to quickly find specific topics or troubleshooting steps, greatly enhancing its usability for DIY repairs. Compatibility: The PDF format ensures broad compatibility...

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Tipo: Car

Fabricante:

Sku: 395480

Coleções: ALL Mitsubishi

Disponibilidade: Em estoque

Tag: 1991 1992 1993 1994 1995 1996 Car Cars Magna Mitsubishi Verada

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Magna/Verada

Applicable Years:

1991, 1992, 1993, 1994, 1995, 1996

Codes

Platform:

Mitsubishi LH Platform

👋 Introduction

Market Position

Market Positioning:

The Mitsubishi Magna and Verada of this era occupied the mid-size sedan segment, competing with models like the Ford Falcon, Holden Commodore, Toyota Camry, and Nissan Maxima in the Australian market. The Verada variant positioned itself as a more upscale and luxury-oriented offering.

Competitive Analysis

Competitive Advantages:

Known for comfortable ride quality, spacious interiors, and a range of V6 engine options which were often potent for their time. The Magna/Verada aimed to offer a balance of performance, comfort, and value, particularly with its Australian-sourced manufacturing.

Australian Market Context:

As an Australian-built car, the Magna/Verada had a strong presence in its domestic market, competing fiercely with other locally manufactured vehicles. The manual reflects the specific engineering and maintenance requirements for vehicles sold in this region.

Key Features

Key Features Highlighted In Manual:

Comprehensive coverage of the facelifted TS Magna and KS Verada models introduced in March 1994, including upgraded engines and advanced features for the time, such as multi-parabola headlights.

Diy Benefit Emphasis:

The manual explicitly promotes DIY servicing, highlighting cost savings and the satisfaction of performing repairs oneself. It aims to empower owners to tackle tasks from routine maintenance to more complex repairs.

📋 Manual Details

Coverage Areas

Coverage Description:

Comprehensive service and repair for all aspects of the 1991-1996 Mitsubishi Magna and Verada models, including general maintenance, troubleshooting, engine, transmission, brakes, electrical systems, suspension, steering, cooling, fuel, emissions, HVAC, engine control, chassis, body, restraints, interior, and drivetrain.

Page Count

Estimated Page Count:

Likely 1000+ pages (typical for comprehensive factory-level service manuals of this era).

Manual Type

Manual Type:

Service Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Covered Systems:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Electrical System, Suspension, Wiring Diagram, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive Axle.

Engine Control System Details:

Detailed coverage of the Engine Control Unit (ECU) diagnostics, sensor data interpretation, fuel injector pulse width, ignition timing control, and idle speed control mechanisms. Includes troubleshooting flowcharts for various engine performance issues.

Electrical System Details:

Comprehensive coverage of the vehicle's electrical architecture, including battery, charging system (alternator, regulator), starting system (starter motor), lighting systems, instrument cluster, power windows, central locking, and accessory circuits. Detailed wiring diagrams are a key component.

Chassis Body Details:

Includes procedures for body panel removal and installation, door mechanisms, glass replacement, interior trim removal, and basic chassis component maintenance. The 1994 facelift details would be particularly valuable here.

Suspension Steering Details:

Covers front and rear suspension component checks, replacement procedures (shocks, struts, control arms, bushings, ball joints), wheel alignment specifications, and steering system (power steering pump, rack and pinion, tie rods) maintenance and repair.

Fuel Injection Emission Systems:

Detailed coverage of the fuel delivery system, including fuel pump testing, injector cleaning and testing, fuel pressure regulation, and troubleshooting of fuel system performance issues. Emission control systems, including EGR (Exhaust Gas Recirculation) and catalytic converter function, are also likely detailed.

Cooling Heater Ac Systems:

Comprehensive details on the cooling system, including radiator, fan operation (mechanical or electric), water pump, heater core, and HVAC system operation. This includes refrigerant system service, component testing (compressor, condenser, evaporator), and blower motor diagnostics.

Procedures Included

Included Procedures:

Detailed instructions and step-by-step diagrams for all workshop procedures, including diagnostics, repairs, adjustments, replacements, and preventive maintenance.

Troubleshooting Methodology:

Provides systematic troubleshooting guides and flowcharts for common problems, starting with symptom identification and progressing through diagnostic steps to pinpoint the root cause of a fault.

Brake System Repairs:

Detailed instructions for brake pad and shoe replacement, rotor and drum inspection/resurfacing, brake caliper and wheel cylinder service, brake fluid bleeding procedures, parking brake adjustment, and ABS system component diagnostics.

Technical Depth

Technical Depth:

In-depth coverage suitable for DIY enthusiasts and professional mechanics, covering everything from basic fluid changes and component replacements to complex engine and transmission overhauls, electrical system diagnostics, and body repair.

Diagnostic Procedures:

Detailed diagnostic procedures for all major systems, including engine codes (if OBD-I or similar diagnostic connectors are present), sensor testing (resistance, voltage), actuator testing, and circuit continuity checks.

Engine Rebuild Procedures:

Includes procedures for engine disassembly, component inspection (pistons, rings, bearings, valves), cylinder head reconditioning, crankshaft and camshaft service, and engine reassembly with specified torque sequences and tolerances.

📊 Manual Specifications

File Format

File Format Details:

PDF, compatible with all versions of Windows & Mac. Requires Adobe PDF Reader. Searchable text is highly probable for a professionally produced PDF.

Searchability:

Likely contains searchable text, allowing users to quickly find specific topics or troubleshooting steps, greatly enhancing its usability for DIY repairs.

Compatibility:

The PDF format ensures broad compatibility across various operating systems (Windows, macOS) and device types, making the manual accessible to a wide range of users.

Print Quality

Print Quality:

High resolution for clarity of text and diagrams. Assumed to be digitally scanned or created from original factory documentation.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Primarily 4-cylinder (e.g., 2.6L 4G54 Sirius SOHC) and V6 (e.g., 3.0L 6G72 SOHC and 3.5L 6G74 SOHC) engines. The 1994 facelift saw upgrades, including the introduction or enhancement of V6 variants like the 3.5L 6G74 for improved performance and refinement.

Engine Codes Examples:

Common engine codes include 4G54 (2.6L 4-cylinder), 6G72 (3.0L V6), and 6G74 (3.5L V6). The manual will specify which engines are applicable to which models and years.

Performance

Engine Performance Highlights:

Performance varied significantly based on engine choice and model year. V6 engines typically offered strong torque for comfortable cruising and confident overtaking. The 3.5L V6 introduced with the TS/KS facelift provided a notable increase in power and torque.

Power Torque Examples:

For example, the 3.0L 6G72 V6 might produce around 105-110 kW (140-150 hp) and 230-240 Nm of torque, while the later 3.5L 6G74 could deliver approximately 140-150 kW (188-201 hp) and over 300 Nm of torque. Exact figures will be in the manual.

Fuel System

Fuel System Type:

Electronic Fuel Injection (EFI) for all engines. The manual would detail specific injector types, fuel pressure specifications, and troubleshooting procedures for the fuel delivery system.

🔧 Transmission

Standard

Standard Transmission:

Likely a 5-speed manual transmission for base models or specific variants. The manual will cover its operation, maintenance, and repair.

Optional

Optional Transmission:

A 4-speed automatic transmission (e.g., INVECS-II with Sport Mode on some later models) was a common option and likely standard on higher trims like the Verada. The manual will detail its service, fluid changes, and diagnostic procedures.

Features

Transmission Features:

The manual would cover transmission control modules, shift solenoid diagnostics, torque converter service, and potential for electronic shift control systems depending on the specific model and year.

📐 Dimensions

Exterior

Exterior Dimensions Overview:

Mid-size sedan dimensions, offering ample interior space. Specific length, width, and height varied slightly across body styles (sedan, and possibly wagon in some markets, though the manual specifies Magna/Verada sedan). The facelift brought revised exterior styling, including grille and headlight designs.

Interior

Interior Dimensions Overview:

Generous passenger space for its class, with comfortable seating for five. The Verada variant would feature enhanced interior appointments and materials.

Cargo

Cargo Capacity Overview:

Sufficient trunk space for luggage, with a rear seat pass-through for longer items. Specific capacities would be detailed in the manual, along with instructions for accessing and servicing trunk components.

Weights

Curb Weight Range:

Curb weights would typically range from approximately 1400 kg to 1600 kg depending on engine, transmission, and trim level. The manual would provide exact weights for each configuration.

🛡️ Safety Features

Ratings

Safety Ratings Overview:

Vehicle safety standards of the early-to-mid 1990s. The manual would cover SRS (Supplemental Restraint System) airbags if equipped, seatbelt pre-tensioners, and structural integrity related to crashworthiness, though formal crash ratings from modern organizations may not be directly applicable.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) was available as an option or standard on higher trims, particularly the Verada. The manual will detail ABS system diagnostics and components.

Passive Features

Passive Safety Features:

Standard features would include seat belts, reinforced door beams, and potentially driver and passenger airbags on later or higher-spec models. The manual's 'Restraint System' section would be crucial here.

💡 Technology Features

Infotainment

Infotainment Features:

Basic infotainment for the era, likely featuring an AM/FM radio with cassette player. Higher trims might have a CD player. The manual would cover removal, installation, and basic troubleshooting of the audio system and speakers.

Driver Assistance

Driver Assistance Systems:

Limited by modern standards. Features like cruise control would be covered. ABS was the primary advanced driver assistance system available.

Connectivity

Connectivity Features:

No modern connectivity features like Bluetooth or USB. The manual might cover antenna systems or basic wiring for accessories.

🔧 Maintenance

Service Intervals

Typical Service Intervals:

The manual will provide specific interval recommendations for oil changes (e.g., 5,000-10,000 km or 6-12 months), filter replacements, coolant flushes, spark plug changes, and timing belt/chain inspections/replacements (critical for V6 engines). For example, timing belt replacement for V6 engines is often recommended around 80,000-100,000 km.

Fluid Specifications

Fluid Specifications Overview:

Covers specific grades and capacities for engine oil (e.g., API SG/SH, viscosity like 10W-30 or 5W-30), coolant (e.g., Ethylene Glycol based), brake fluid (DOT 3 or DOT 4), power steering fluid (e.g., ATF DEXRON II/III), and transmission fluid for both manual (e.g., GL-4 gear oil) and automatic transmissions.

Engine Oil Specification Example:

For the 6G72/6G74 V6 engines, a common recommendation might be 10W-30 or 5W-30 synthetic blend engine oil meeting API SG or SH specifications. The manual will provide the exact API service category and SAE viscosity grade required for each engine.

Automatic Transmission Fluid:

Typically required Dexron II or Dexron III equivalent Automatic Transmission Fluid (ATF). Capacities for drain and refill (e.g., 3-4 liters) and a full flush would be detailed.

Known Issues

Common Issues Addressed By Manual:

The manual will offer diagnostic and repair procedures for common issues such as engine oil leaks (e.g., from valve cover gaskets, oil pan gaskets), cooling system leaks (radiator, hoses, water pump), transmission shifting problems, suspension wear (bushings, ball joints), electrical gremlins, and potential early V6 engine concerns like head gasket issues on certain variants if applicable. It will also cover HVAC system repairs.

Cooling System Maintenance:

Crucial information on coolant types (e.g., pre-mixed or concentrate requiring mixing with distilled water), flushing procedures, thermostat replacement, and radiator cap pressure specifications will be provided to prevent overheating, a common concern in older vehicles.

📚 Vehicle History

Brand Heritage

Brand Heritage Context:

Mitsubishi has a long history in automotive manufacturing, known for innovation and a wide range of vehicles from compact cars to SUVs and performance vehicles. This era represented a period of growth and refinement for their Australian-market offerings.

Model Evolution

Model Evolution Summary:

The Magna/Verada platform (LH) was introduced in 1991, replacing the previous Sigma. It was significantly redesigned and was one of Mitsubishi's flagship models produced in Australia. The 1994 facelift (TS/KS) was a substantial update, affecting styling, engines, and features, significantly improving its market appeal.

Facelift Impact:

The March 1994 facelift was a significant event for the Magna/Verada, introducing the 'TS' and 'KS' designations. This update included revised body styling, updated interior features, and crucially, the introduction or enhancement of the more powerful 3.5L 6G74 V6 engine, alongside improvements to the existing 3.0L V6 and 4-cylinder engines.

Production

Production Location:

Primarily manufactured in Australia by Mitsubishi Motors Australia (MMA) at their Adelaide plant. This Australian origin influenced design choices and market positioning.