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Mitsubushi SIGMA 1991-1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Sigma Model Years Covered: 1991-1997 Platform Name: Mitsubishi Diamante/Sigma platform Codes Chassis Codes: This manual likely covers models based on the JDM Mitsubishi Debonair/Sigma (platform designation not explicitly stated but inferable from the Sigma nameplate) and potentially North American Diamante variants that shared significant components. 👋 Introduction Market Position Segment: Mid-size to large luxury sedan, often positioned as Mitsubishi's flagship sedan in many markets. Competed with vehicles like the Toyota Avalon, Nissan Maxima, and Ford Taurus SHO. Target Audience: Owners and independent repair shops looking for detailed, authoritative information to maintain and repair their Mitsubishi Sigma or related Diamante models. Competitive Analysis Key Competitors: During its production run, the Sigma/Diamante competed against a range of front-wheel-drive and some all-wheel-drive sedans known for comfort, performance, and advanced features for their time. Key Features Manual Advantage: Provides 'step by step instruction and highly detailed exploded pictures, diagrams' for accurate and efficient repairs, saving time and money. Digital Format Benefits: Instant download, no shipping costs, easy access on smart devices for on-the-spot repairs, printable pages for workshop use. 📋 Manual Details Coverage Areas Primary Regions Of Focus: Likely comprehensive for models sold in North America (as Sigma) and potentially includes information relevant to JDM variants (as Debonair/Sigma) due to shared engineering and global production. Market Applicability: Applies to Mitsubishi Sigma models, and by extension, potentially North American Mitsubishi Diamante models within the specified year range as they share underlying platforms and powertrains. Page Count Estimated Page Count: Extremely comprehensive, typically over 1000 pages for a full service manual of this era covering multiple model years and engine options. Specific count not provided, but 'most complete' implies extensive detail. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, emission controls, engine cooling, lubrication, exhaust system, engine management (ECU). Transmission And Drivetrain: Automatic transmission (likely INVECS-II), manual transmission (if applicable for certain markets), transaxle, drive shafts, differentials, CV joints, axle shafts. Suspension And Steering: Front suspension (likely MacPherson struts or multi-link), rear suspension (likely multi-link independent), power steering system, steering column, steering gear/rack. Brakes: Front and rear brake systems (likely disc brakes all around), ABS (Anti-lock Braking System) diagnostics and repair, parking brake, brake fluid specifications. Electrical And Electronics: Battery, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), instrument cluster, wiring diagrams, fuses and relays, power windows, power seats, central locking, cruise control, basic body control modules. Body And Chassis: Body structure, exterior trim, doors, windows, windshield, glass replacement, interior trim, seats, dashboard, body repairs, corrosion protection, chassis components. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, climate control unit. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement. Repair: Engine overhauls, transmission repair, brake caliper and rotor replacement, suspension component replacement (shocks, struts, ball joints, tie rods), steering rack replacement, exhaust system repair, electrical component diagnosis and replacement. Troubleshooting: Diagnostic procedures for common faults, identification of symptoms, fault codes (if applicable to OBD-I or early OBD-II systems), step-by-step diagnostic flowcharts. Diagnostics: Engine performance diagnostics, electrical system troubleshooting, ABS system diagnostics, HVAC system diagnostics. Disassembly And Assembly: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly of virtually all vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced engine and transmission rebuilds. Includes detailed specifications, torque values, diagnostic procedures, and wiring diagrams. Diagrams And Illustrations: High-quality diagrams, exploded views, and step-by-step illustrations showing component locations, assembly sequences, and repair processes. Special Tools: Identification and usage instructions for any specialized tools required for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, allowing for quick finding of specific topics or components. Print Quality Image Quality: Explicitly stated as 'top quality diagrams and instructions', ensuring clarity for visual guidance. Text Clarity: Described as 'accurate, clear and concise text'. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format), but designed for easy printing without ruining original shop manuals. ⚙️ Engine Specifications Primary Engine Engine Options: Likely offered with V6 engines. Common options for this era include the 3.0L 6G72 V6 and potentially a 3.5L 6G74 V6 in later years or higher trims. Specific engine codes are not provided in the product description but are essential for manual cross-referencing. Performance Horsepower Range: Typically ranging from approximately 150 hp to over 210 hp depending on the specific V6 engine and configuration. Precise figures vary by year and market. Torque Range: Torque figures would also vary, generally in the range of 170-230 lb-ft, supporting comfortable cruising and adequate acceleration. Fuel System Injection Type: Multi-point fuel injection (MPI) or Sequential...
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Tipo: Car
Fabricante:
Sku: 179157
Coleções: ALL Mitsubishi

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Mitsubushi SIGMA 1991-1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Sigma
Model Years Covered:
1991-1997
Platform Name:
Mitsubishi Diamante/Sigma platform
Codes
Chassis Codes:
This manual likely covers models based on the JDM Mitsubishi Debonair/Sigma (platform designation not explicitly stated but inferable from the Sigma nameplate) and potentially North American Diamante variants that shared significant components.
👋 Introduction
Market Position
Segment:
Mid-size to large luxury sedan, often positioned as Mitsubishi's flagship sedan in many markets. Competed with vehicles like the Toyota Avalon, Nissan Maxima, and Ford Taurus SHO.
Target Audience:
Owners and independent repair shops looking for detailed, authoritative information to maintain and repair their Mitsubishi Sigma or related Diamante models.
Competitive Analysis
Key Competitors:
During its production run, the Sigma/Diamante competed against a range of front-wheel-drive and some all-wheel-drive sedans known for comfort, performance, and advanced features for their time.
Key Features
Manual Advantage:
Provides 'step by step instruction and highly detailed exploded pictures, diagrams' for accurate and efficient repairs, saving time and money.
Digital Format Benefits:
Instant download, no shipping costs, easy access on smart devices for on-the-spot repairs, printable pages for workshop use.
📋 Manual Details
Coverage Areas
Primary Regions Of Focus:
Likely comprehensive for models sold in North America (as Sigma) and potentially includes information relevant to JDM variants (as Debonair/Sigma) due to shared engineering and global production.
Market Applicability:
Applies to Mitsubishi Sigma models, and by extension, potentially North American Mitsubishi Diamante models within the specified year range as they share underlying platforms and powertrains.
Page Count
Estimated Page Count:
Extremely comprehensive, typically over 1000 pages for a full service manual of this era covering multiple model years and engine options. Specific count not provided, but 'most complete' implies extensive detail.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, emission controls, engine cooling, lubrication, exhaust system, engine management (ECU).
Transmission And Drivetrain:
Automatic transmission (likely INVECS-II), manual transmission (if applicable for certain markets), transaxle, drive shafts, differentials, CV joints, axle shafts.
Suspension And Steering:
Front suspension (likely MacPherson struts or multi-link), rear suspension (likely multi-link independent), power steering system, steering column, steering gear/rack.
Brakes:
Front and rear brake systems (likely disc brakes all around), ABS (Anti-lock Braking System) diagnostics and repair, parking brake, brake fluid specifications.
Electrical And Electronics:
Battery, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), instrument cluster, wiring diagrams, fuses and relays, power windows, power seats, central locking, cruise control, basic body control modules.
Body And Chassis:
Body structure, exterior trim, doors, windows, windshield, glass replacement, interior trim, seats, dashboard, body repairs, corrosion protection, chassis components.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, climate control unit.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement.
Repair:
Engine overhauls, transmission repair, brake caliper and rotor replacement, suspension component replacement (shocks, struts, ball joints, tie rods), steering rack replacement, exhaust system repair, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures for common faults, identification of symptoms, fault codes (if applicable to OBD-I or early OBD-II systems), step-by-step diagnostic flowcharts.
Diagnostics:
Engine performance diagnostics, electrical system troubleshooting, ABS system diagnostics, HVAC system diagnostics.
Disassembly And Assembly:
Detailed instructions for component removal, disassembly, inspection, repair, and reassembly of virtually all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced engine and transmission rebuilds. Includes detailed specifications, torque values, diagnostic procedures, and wiring diagrams.
Diagrams And Illustrations:
High-quality diagrams, exploded views, and step-by-step illustrations showing component locations, assembly sequences, and repair processes.
Special Tools:
Identification and usage instructions for any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, allowing for quick finding of specific topics or components.
Print Quality
Image Quality:
Explicitly stated as 'top quality diagrams and instructions', ensuring clarity for visual guidance.
Text Clarity:
Described as 'accurate, clear and concise text'.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format), but designed for easy printing without ruining original shop manuals.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely offered with V6 engines. Common options for this era include the 3.0L 6G72 V6 and potentially a 3.5L 6G74 V6 in later years or higher trims. Specific engine codes are not provided in the product description but are essential for manual cross-referencing.
Performance
Horsepower Range:
Typically ranging from approximately 150 hp to over 210 hp depending on the specific V6 engine and configuration. Precise figures vary by year and market.
Torque Range:
Torque figures would also vary, generally in the range of 170-230 lb-ft, supporting comfortable cruising and adequate acceleration.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or Sequential Electronic Fuel Injection (SEFI) for V6 engines.
Fuel Type:
Unleaded gasoline.
🔧 Transmission
Standard
Transmission Type:
Automatic transmission was the dominant offering, likely featuring Mitsubishi's INVECS (Intelligent & Innovative Control system) technology for adaptive shifting.
Optional
Optional Transmission:
While automatic was prevalent, some markets might have offered a manual transmission, though less commonly for flagship luxury sedans of this period.
Features
Drivetrain:
Front-wheel drive (FWD) was standard. All-wheel drive (AWD) was likely an option on certain trims or model years, particularly for the Diamante variants.
📐 Dimensions
Exterior
Body Styles:
Primarily a 4-door sedan.
Length:
Approx. 190-195 inches (varies by specific model year and market).
Width:
Approx. 70-72 inches.
Height:
Approx. 56-58 inches.
Weights
Curb Weight:
Approximately 3300-3600 lbs, depending on engine, transmission, and options.
🛡️ Safety Features
Ratings
Crash Test Performance:
Specific crash test ratings for the Sigma (which was often a rebadged Diamante for some markets) from NHTSA or IIHS are not explicitly stated but would be covered within the manual if available, especially for structural integrity and component safety.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS) was a common feature, especially on higher trims. Traction control may have been available on later models or specific configurations.
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, three-point seat belts with pretensioners, crumple zones, side-impact door beams, reinforced safety cage.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with cassette player and possibly a CD player in later or higher trims. Premium audio systems (e.g., Bose) may have been optional.
Driver Assistance
Driver Assistance Features:
Cruise control was standard on most models. Limited driver assistance features by modern standards, primarily focused on ABS.
Connectivity
Connectivity Options:
No modern connectivity features like Bluetooth or USB ports. Basic power features (windows, locks, mirrors) were common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type. The manual will provide precise recommendations based on API service classifications.
Timing Belt Replacement:
For V6 engines, timing belt replacement is a critical maintenance item, typically recommended every 60,000 to 100,000 miles. This manual will specify the exact interval and procedure.
Transmission Fluid Change:
Automatic transmission fluid and filter changes are generally recommended every 30,000-60,000 miles. The manual will detail the correct fluid type and capacity.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 or 10W-30, API SG/SH or higher. The manual will confirm the exact viscosity and API service classification.
Coolant Type:
Ethylene glycol based, typically a 50/50 mix with distilled water. The manual will specify the correct type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid is commonly specified. The manual will provide the precise specification and bleeding procedure.
Known Issues
Common Wear Items:
Potential wear items include suspension bushings, CV joints, oxygen sensors, ignition coils, and exhaust system components. The manual will guide diagnosis and replacement.
Electrical Quirks:
As with many vehicles of this era, electrical gremlins can arise. The manual's detailed wiring diagrams are invaluable for troubleshooting.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history in automotive manufacturing, known for both practical economy cars and performance-oriented vehicles. The Sigma/Diamante represented their push into the luxury sedan market.
Model Evolution
Sigma Diamante Lineage:
The Sigma nameplate was used by Mitsubishi for different models in various markets. In North America, the equivalent was the Mitsubishi Diamante, which was introduced in the early 1990s, often built on a shared platform with the Mitsubishi Debonair in Japan. This generation of Sigma/Diamante was a significant step in Mitsubishi's global product strategy.
Production
Manufacturing Location:
Likely produced at Mitsubishi's assembly plants, potentially in Japan, and assembled in other locations depending on market requirements.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
While specific awards for the Sigma itself might be scarce, the Diamante variant often received favorable reviews for its comfortable ride, powerful V6 engines, and refined interior for its class, positioning it well against competitors.
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