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1991 Audi 80 Quattro Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Audi Model: 80 Quattro Year: 1991 Codes Chassis Code: B3 👋 Introduction Market Position Positioning: Essential diagnostic and repair resource for owners and independent repair facilities specializing in the 1991 Audi 80 Quattro. Competitive Analysis Comparison To Print: Superior to dated printed manuals due to instant accessibility, searchability, and up-to-date (within the licensed scope) information. Avoids issues of lost or damaged physical copies. Key Features Value Proposition: Cost-effective DIY solution for repairs, saving significant labor costs compared to professional workshops. Empowers owners with accurate factory-derived information. Software Advantage: Developed by RepairSurge, leveraging licensed OE (Original Equipment) materials for accuracy and completeness. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Software Format: Online Software (Web Browser Access) Language: English Licensing: Officially Licensed, OE Material Derived Access Duration: 1 Year (with discount for extensions) 📖 Manual Coverage Systems Covered Engine Mechanical: Full diagnostics, repair, overhaul, and component replacement (e.g., cylinder head, pistons, crankshaft, timing systems) Engine Management: Fuel injection systems (CIS-E/Motronic), ignition systems, emissions control systems, sensor diagnostics and replacement Drivetrain: Manual and automatic transmissions, clutch, driveshafts, CV joints, differential, Quattro all-wheel drive system operation and repair Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column, steering angle sensor (if applicable) Brakes: Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, brake lines, parking brake Electrical System: Wiring diagrams for all circuits, starter, alternator, battery, lighting systems, horn, wipers, power windows, central locking HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, evaporator, heater core) Bodywork: Body panel removal and installation, interior trim, glass replacement, door mechanisms Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common fault identification Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspections/replacement Repair: Detailed step-by-step repair instructions for virtually all mechanical and electrical components Diagnostics: Advanced diagnostic procedures utilizing onboard diagnostic (OBD) systems (where applicable for the era) and manual testing methods Component Replacement: Complete guides for replacing all major and minor components Specifications: Torque specifications, clearances, tolerances, fluid capacities, and diagnostic values Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format File Format Type: Proprietary Software Accessed via Web Browser Accessibility: PC, Laptop, Smartphone, Tablet Compatible Internet Requirement: Active Internet Connection Required Print Quality Print Ability: Printable pages (depending on browser/platform capabilities) Binding Type Binding Type Analogy: N/A (Digital Format) Paper Type Paper Type Analogy: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Typical: JN (2.0L 8v SOHC) Engine Displacement: 1984 cc (2.0 Liters) Engine Configuration: Inline 4-Cylinder Valve Mechanism: SOHC (Single Overhead Camshaft), 8 Valves Performance Horsepower Approx: 113 hp @ 5500 rpm (may vary slightly by market/emission standards) Torque Approx: 170 Nm (125 lb-ft) @ 3000 rpm (may vary) Fuel System Fuel Delivery: Bosch CIS-E (Continuous Injection System - Electronic) or potentially Motronic EFI depending on specific market/variant. Fuel Type: Unleaded Gasoline (87 AKI / 91 RON minimum recommended) Engine Internal Bore X Stroke: 82.5 mm x 92.8 mm Compression Ratio: 10.1:1 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (Tiptronic not available) Features Quattro System: Viscous coupling center differential (for permanent all-wheel drive) with open front and rear differentials. Fluid Type Manual Manual Transmission Fluid: GL-4 Gear Oil (e.g., 75W-90) Fluid Type Automatic Automatic Transmission Fluid: G 052 162 A2 or equivalent Dexron III/Mercon 📐 Dimensions Exterior Length: approx. 4405 mm (173.4 in) Width: approx. 1690 mm (66.5 in) Height: approx. 1415 mm (55.7 in) Weights Curb Weight: approx. 1350-1400 kg (2976-3086 lbs) depending on equipment Gross Vehicle Weight Rating: approx. 1850 kg (4079 lbs) 🛡️ Safety Features Ratings Crash Test Era: Information may be limited for this era; focus on inherent design safety features. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models. Passive Features Airbags: Driver's side airbag generally not standard, may have been an option on later production runs or specific markets. Seatbelts: All seating positions equipped with three-point inertia-reel seatbelts (front and rear). Body Construction: Unitary construction with crumple zones and reinforced passenger safety cell. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM cassette player with optional CD changer compatibility. Speaker systems typically 4-6 speakers. Dashboard Controls: Analog gauges for speedometer, tachometer, fuel, and temperature. Basic climate controls, often with manual ventilation and heating. Driver Assistance Cruise Control: Optional cruise control system available on some models. Lighting: Halogen headlights, often with integrated fog lights on Quattro models. Manual headlight leveling. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Consult manual for exact conditions. Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km)...
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Sku: 329921
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1991 Audi 80 Quattro Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Audi
Model:
80 Quattro
Year:
1991
Codes
Chassis Code:
B3
👋 Introduction
Market Position
Positioning:
Essential diagnostic and repair resource for owners and independent repair facilities specializing in the 1991 Audi 80 Quattro.
Competitive Analysis
Comparison To Print:
Superior to dated printed manuals due to instant accessibility, searchability, and up-to-date (within the licensed scope) information. Avoids issues of lost or damaged physical copies.
Key Features
Value Proposition:
Cost-effective DIY solution for repairs, saving significant labor costs compared to professional workshops. Empowers owners with accurate factory-derived information.
Software Advantage:
Developed by RepairSurge, leveraging licensed OE (Original Equipment) materials for accuracy and completeness.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual Software
Format:
Online Software (Web Browser Access)
Language:
English
Licensing:
Officially Licensed, OE Material Derived
Access Duration:
1 Year (with discount for extensions)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full diagnostics, repair, overhaul, and component replacement (e.g., cylinder head, pistons, crankshaft, timing systems)
Engine Management:
Fuel injection systems (CIS-E/Motronic), ignition systems, emissions control systems, sensor diagnostics and replacement
Drivetrain:
Manual and automatic transmissions, clutch, driveshafts, CV joints, differential, Quattro all-wheel drive system operation and repair
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column, steering angle sensor (if applicable)
Brakes:
Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, brake lines, parking brake
Electrical System:
Wiring diagrams for all circuits, starter, alternator, battery, lighting systems, horn, wipers, power windows, central locking
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, evaporator, heater core)
Bodywork:
Body panel removal and installation, interior trim, glass replacement, door mechanisms
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, common fault identification
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspections/replacement
Repair:
Detailed step-by-step repair instructions for virtually all mechanical and electrical components
Diagnostics:
Advanced diagnostic procedures utilizing onboard diagnostic (OBD) systems (where applicable for the era) and manual testing methods
Component Replacement:
Complete guides for replacing all major and minor components
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, and diagnostic values
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Format Type:
Proprietary Software Accessed via Web Browser
Accessibility:
PC, Laptop, Smartphone, Tablet Compatible
Internet Requirement:
Active Internet Connection Required
Print Quality
Print Ability:
Printable pages (depending on browser/platform capabilities)
Binding Type
Binding Type Analogy:
N/A (Digital Format)
Paper Type
Paper Type Analogy:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
JN (2.0L 8v SOHC)
Engine Displacement:
1984 cc (2.0 Liters)
Engine Configuration:
Inline 4-Cylinder
Valve Mechanism:
SOHC (Single Overhead Camshaft), 8 Valves
Performance
Horsepower Approx:
113 hp @ 5500 rpm (may vary slightly by market/emission standards)
Torque Approx:
170 Nm (125 lb-ft) @ 3000 rpm (may vary)
Fuel System
Fuel Delivery:
Bosch CIS-E (Continuous Injection System - Electronic) or potentially Motronic EFI depending on specific market/variant.
Fuel Type:
Unleaded Gasoline (87 AKI / 91 RON minimum recommended)
Engine Internal
Bore X Stroke:
82.5 mm x 92.8 mm
Compression Ratio:
10.1:1
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (Tiptronic not available)
Features
Quattro System:
Viscous coupling center differential (for permanent all-wheel drive) with open front and rear differentials.
Fluid Type Manual
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., 75W-90)
Fluid Type Automatic
Automatic Transmission Fluid:
G 052 162 A2 or equivalent Dexron III/Mercon
📐 Dimensions
Exterior
Length:
approx. 4405 mm (173.4 in)
Width:
approx. 1690 mm (66.5 in)
Height:
approx. 1415 mm (55.7 in)
Weights
Curb Weight:
approx. 1350-1400 kg (2976-3086 lbs) depending on equipment
Gross Vehicle Weight Rating:
approx. 1850 kg (4079 lbs)
🛡️ Safety Features
Ratings
Crash Test Era:
Information may be limited for this era; focus on inherent design safety features.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Passive Features
Airbags:
Driver's side airbag generally not standard, may have been an option on later production runs or specific markets.
Seatbelts:
All seating positions equipped with three-point inertia-reel seatbelts (front and rear).
Body Construction:
Unitary construction with crumple zones and reinforced passenger safety cell.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM cassette player with optional CD changer compatibility. Speaker systems typically 4-6 speakers.
Dashboard Controls:
Analog gauges for speedometer, tachometer, fuel, and temperature. Basic climate controls, often with manual ventilation and heating.
Driver Assistance
Cruise Control:
Optional cruise control system available on some models.
Lighting:
Halogen headlights, often with integrated fog lights on Quattro models. Manual headlight leveling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Consult manual for exact conditions.
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs; platinum/iridium may extend this. Check manual for specific plug type.
Timing Belt Replacement:
Crucial! Typically every 60,000 miles (96,000 km) or 4-5 years, as it is an interference engine. Failure results in catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 Quarts) with filter, depending on engine variant. Use 5W-40 or 5W-30 synthetic oil.
Coolant Type:
G11 (blue) or G12 (pink/red) coolant concentrate mixed 50/50 with distilled water. Check manual for correct specification.
Brake Fluid Type:
DOT 4
Known Issues
Vacuum Lines:
Degradation and cracking of vacuum lines can lead to idle issues, poor performance, and HVAC control problems.
Fuel Pressure Regulator:
Failure of CIS-E fuel distributors and pressure regulators can cause starting issues and rough running.
Water Pump Leaks:
Water pump seals are a common wear item, leading to coolant leaks.
Electrical Connections:
Corrosion or looseness in electrical connectors, particularly ground points, can cause intermittent electrical faults.
Suspension Bushings:
Wear in control arm bushings and other suspension components can lead to clunking noises and poor handling.
📚 Vehicle History
Brand Heritage
Heritage Significance:
Audi's reputation for engineering prowess, Quattro technology, and sophisticated design.
Model Evolution
Model Lineage:
The Audi 80/90 (Type 81/85, then B2, then B3) was Audi's compact executive car, bridging the gap between the smaller Audi 50/60 and the larger Audi 100/A6.
B3 Generation:
The B3 generation (introduced in 1986) was a significant redesign featuring aerodynamic styling, improved safety, and the introduction of the Procon-Ten safety system (a precursor to modern seatbelt pre-tensioners) on some models.
Production
Production Period:
The B3 generation was produced from 1986 to 1991/1992.
Manufacturing Location:
Primary production was in Ingolstadt, Germany.
🏆 Awards & Recognition
Recognitions
General Recognition:
While specific awards for the 1991 model might not be readily documented, the Audi 80/90 series as a whole was recognized for its build quality, sophisticated design, and the revolutionary Quattro all-wheel-drive system.
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