BMW 325 325i 1992-1998 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 325i Codes Chassis Code: E36 Generation Generation Designation: E36 Generation Years: 1992-1998 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts, independent repair shops, DIY mechanics seeking in-depth knowledge of the E36 platform. Competitive Analysis Competitors: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES (XV10). Key Features Platform Strengths: Excellent handling, balanced chassis, powerful inline-six engines, driver-focused interior. Manual Value Proposition: Provides factory-level repair and maintenance information, crucial for preserving the performance and longevity of these classic BMWs. 📋 Manual Details Coverage Areas Covered Years: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Covered Models: 325i Page Count Estimated Page Count: Hundreds (specific count may vary by official release) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive diagnostics, repair procedures, component testing, M50/M52 engine variants, VANOS system. Transmission: Manual (Getrag 260/5, 260/6) and Automatic (ZF 4HP22 EH) transmission repair, overhaul, and troubleshooting. Drivetrain: Rear-wheel drive system, differential, driveshaft, axle shafts, CV joints. Suspension: Front MacPherson struts, rear multi-link suspension, shock absorbers, springs, control arms, bushings, wheel bearings. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System) diagnostics and repair, brake lines, calipers, master cylinder. Steering: Power steering system, steering rack, tie rods, power steering pump, fluid specifications. Electrical: Complete wiring diagrams, fuse box layouts, component testing, starter, alternator, battery, lighting systems, instrument cluster. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, EVAP system, fuel filter replacement. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch, bleeding procedures. Exhaust System: Exhaust manifolds, catalytic converter, muffler, exhaust pipe replacement and repair. Climate Control: HVAC system diagnostics, A/C system recharge, blower motor, heater core, climate control unit. Body And Interior: Door panel removal, seat adjustments, interior trim, body panel alignment, glass replacement. Procedures Included Maintenance: Oil change, filter replacement, spark plug replacement, fluid level checks, belt inspection and replacement. Diagnostics: Troubleshooting guides for common issues, symptom-based diagnosis, OBD-II (On-Board Diagnostics) system information. Repair: Step-by-step instructions for component removal, installation, and repair across all major vehicle systems. Rebuilds: Detailed procedures for engine and transmission overhauls, including torque specifications and component clearances. Adjustments: Wheel alignment specifications, handbrake adjustment, headlight aiming, idle speed adjustment. Installation: Guidance on installing common aftermarket parts (e.g., audio systems, lighting) with emphasis on proper integration. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. Data Availability: Includes torque specifications, clearances, wiring diagrams, fluid capacities, and diagnostic trouble codes (DTCs). 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Printability: High-resolution, printable pages suitable for professional use. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M50B25 (early models), M52B25 (later models) Engine Type: 2.5L Inline 6-cylinder, Naturally Aspirated Displacement: 2494 cc (2.5 Liters) Performance Horsepower: 189 hp @ 5900-6000 rpm (approx.) Torque: 245 Nm (181 lb-ft) @ 4200-4700 rpm (approx.) Redline: 6500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Management ECU: Bosch Motronic 3.1 (M50), Motronic 3.3.1 or ME 5.2 (M52) Vanos: Yes (Variable Valve Timing System on camshafts) 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag 260/5 or 260/6) Optional Type: 4-speed Automatic Transmission (ZF 4HP22 EH) Features Clutch: Hydraulic actuation (manual transmission) Gear Ratios Manual: Specific ratios detailed in manual, typically around 3.72:1 (1st gear). Fluid Type Manual: BMW ATF Dexron II/III (or equivalent) Fluid Type Automatic: BMW ATF Dexron II/III (or equivalent) 📐 Dimensions Exterior Length: Approx. 4433 mm (174.5 in) for Sedan Width: Approx. 1711 mm (67.4 in) Height: Approx. 1399 mm (55.1 in) for Sedan Wheelbase: Approx. 2700 mm (106.3 in) Weights Curb Weight: Approx. 1430 kg (3153 lbs) for Sedan Gross Vehicle Weight Rating: Refer to vehicle's VIN plate or manual for exact GVWR. Towing Capacity: Not officially specified or recommended for most trims. 🛡️ Safety Features Ratings NHTSA Frontal Impact: Generally rated well for its era, refer to specific model year NHTSA data if available. IIHS Crash Test: Good ratings for its time, particularly in frontal offset tests. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC+T (Automatic Stability Control and Traction) Passive Features Airbags: Driver's side airbag standard; passenger airbag optional on early models, standard on later ones. Seatbelts: 3-point inertia-reel seatbelts front and rear. Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Factory BMW Business CD or C43 radio with cassette player. Optional Hi-Fi system with amplifier and subwoofer. Navigation: Optional BMW Business or Professional Navigation system (early CRT-based). Driver Assistance Cruise Control: Standard on most models. Parking Sensors: Not available for this generation. Connectivity...
Headliner sagging, door panel clips breaking, worn seat bolsters.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine, emphasis on performance, handling, and engineering.
Model Evolution
E36 Introduction:
Introduced in 1990 (Europe), 1991 (North America) as the successor to the E30 3 Series.
E36 Variants:
Offered in Sedan (4-door), Coupe (2-door), Convertible (2-door), and Touring (5-door wagon) body styles. The 325i specifically denotes the 2.5L engine variant.
Production
Production Years:
1991-1995 for E36 325i in North America. Model years 1992-1998 are covered by the manual for various E36 variants, with the 325i designation primarily for the earlier part of this range before the 328i took over the 2.8L engine.
Manufacturing Locations:
Germany (Dingolfing, Munich), USA (Spartanburg, SC for some later E36 derivatives and other models).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E36 3-Series was a frequent recipient of Car and Driver's 10Best list during its production run.
Automotive Journalism Accolades:
Widely praised for its driving dynamics, performance, and build quality by automotive publications globally.
Certifications
Emissions Standards:
Meets relevant emissions standards for its production years (e.g., EPA, Euro standards). Manual will detail specific requirements.
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