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BMW R80 GS R100 R 1992 Service Repair Workshop Manual

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This manual covers the R80GS and R100GS models from 1992, iconic dual-sport motorcycles renowned for their robust construction and capability in both adventure touring and off-road conditions. Building on a legacy of producing technically advanced and reliable machines, these models feature air-cooled boxer twin engines, shaft drive, and the distinctive Monolever rear suspension system on the R100GS. Their durable steel tube frames and well-engineered components have earned them a reputation for longevity and performance, making them highly sought after by riders who value dependability and versatility. This comprehensive workshop manual provides detailed service and repair instructions essential for maintaining the optimal performance and longevity of your R80GS or R100GS. It covers a wide array of systems, including the engine mechanicals, fuel system, transmission, electrical components, brakes, and suspension, with specific guidance on routine maintenance, troubleshooting, and component replacement. With step-by-step procedures, torque specifications, and detailed diagrams, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure their vehicle remains in excellent condition. 🏷️ Basic Information Identification Make: BMW Model: R80GS / R100GS Year: 1992 Codes Chassis Code R80Gs: 247E Chassis Code R100Gs: 247D 👋 Introduction Market Position Segment: Dual-sport / Adventure touring motorcycle segment Reputation: Iconic, robust, capable off-road and for long-distance travel Competitive Analysis Competitors: Honda Africa Twin (early models), Yamaha XT600, Suzuki DR650 Key Features Drivetrain: Shaft drive, Monolever rear suspension (R100GS) Engine Layout: Air-cooled boxer twin Frame: Steel tube frame 📋 Manual Details Coverage Areas Comprehensive Coverage: Full service and repair instructions Page Count Estimated Page Count: 300-500 Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end, bottom-end, timing, valve adjustment, piston/ring replacement, crankshaft, connecting rods, oil pump, lubrication system Engine Fuel System: Carburetor overhaul (Bing 32/40/42), fuel delivery, fuel tank, fuel lines, fuel filter Transmission: Gearbox overhaul, clutch (single dry plate), shifting mechanisms, final drive unit (Monolever swingarm) Electrical System: Ignition system (CDI), starter motor, alternator, battery, lighting, wiring diagrams, instrumentation, switches Brakes: Hydraulic disc brakes (front and rear), master cylinders, calipers, brake lines, fluid replacement Suspension: Front telescopic forks (BMW Duolever for R100GS P/D, though R80GS is conventional), rear Monolever shock absorber/swingarm, adjustment, rebuild Chassis And Bodywork: Frame inspection, body panels, fairing (R100GS P/D), seat, fenders, wheel and tire service Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, brake adjustments, chain/drive shaft lubrication Troubleshooting: Diagnostic charts, common problems and solutions for engine, electrical, and mechanical systems Repair And Rebuild: Detailed step-by-step instructions for engine, transmission, suspension, and brake system overhauls Component Replacement: Instructions for replacing major components like pistons, valves, carburetors, clutch, shock absorbers, etc. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts Detail Level: Detailed diagrams, torque specifications, special tool requirements 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High resolution, clear text and legible diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine R80Gs Displacement: 797.5 cc R100Gs Displacement: 980 cc Engine Type: Air-cooled, four-stroke, boxer-twin cylinder Bore X Stroke R80Gs: 84.8 mm x 70.6 mm Bore X Stroke R100Gs: 94 mm x 70.6 mm Compression Ratio R80Gs: 8.2:1 Compression Ratio R100Gs: 8.4:1 Performance R80Gs Horsepower: 50 hp @ 6500 rpm (approx.) R100Gs Horsepower: 60 hp @ 6500 rpm (approx.) R80Gs Torque: 57 Nm @ 5000 rpm (approx.) R100Gs Torque: 70 Nm @ 4000 rpm (approx.) Fuel System Carburetors R80Gs: 2 x Bing 32/32/32mm constant-velocity carburetors Carburetors R100Gs: 2 x Bing 40mm constant-velocity carburetors Fuel Capacity: 26 liters (including 4-liter reserve) Fuel Type: Unleaded gasoline (91 RON or higher recommended) 🔧 Transmission Standard Type: 5-speed manual gearbox Drive Type: Shaft drive to rear wheel Features Clutch: Single dry plate clutch, hydraulically actuated Final Drive: BMW Monolever system (single-sided swingarm with integrated final drive) 📐 Dimensions Exterior Length R100Gs Approx: 2210 mm Width R100Gs Approx: 880 mm Height R100Gs Approx: 1300 mm Weights Dry Weight R80Gs Approx: 198 kg Dry Weight R100Gs Approx: 204 kg Wet Weight R100Gs Approx: 228 kg Gross Vehicle Weight Rating Approx: 380 kg 🛡️ Safety Features Ratings Safety Standards: Adherence to 1990s European motorcycle safety regulations Active Features Braking System: Dual hydraulic disc brakes (front and rear) offering strong stopping power Suspension Stability: Well-engineered suspension provides stability during braking and cornering Passive Features Frame Integrity: Robust steel tube frame contributes to structural rigidity Lighting: Adequate headlight, taillight, and indicator lighting for visibility 💡 Technology Features Infotainment Infotainment System: None (basic instrumentation only) Driver Assistance Driver Assistance Features: None Connectivity Connectivity Features: None Instrumentation Dashboard Layout: Analog speedometer, tachometer, odometer, trip meter, warning lights (oil pressure, neutral, turn signals, high beam) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km or annually, depending...
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Tipo: Motorcycle
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Sku: 73577
Coleções: ALL BMW

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BMW R80 GS R100 R 1992 Service Repair Workshop ManualBMW R80 GS R100 R 1992 Service Repair Workshop ManualBMW R80 GS R100 R 1992 Service Repair Workshop ManualBMW R80 GS R100 R 1992 Service Repair Workshop Manual
This manual covers the R80GS and R100GS models from 1992, iconic dual-sport motorcycles renowned for their robust construction and capability in both adventure touring and off-road conditions. Building on a legacy of producing technically advanced and reliable machines, these models feature air-cooled boxer twin engines, shaft drive, and the distinctive Monolever rear suspension system on the R100GS. Their durable steel tube frames and well-engineered components have earned them a reputation for longevity and performance, making them highly sought after by riders who value dependability and versatility. This comprehensive workshop manual provides detailed service and repair instructions essential for maintaining the optimal performance and longevity of your R80GS or R100GS. It covers a wide array of systems, including the engine mechanicals, fuel system, transmission, electrical components, brakes, and suspension, with specific guidance on routine maintenance, troubleshooting, and component replacement. With step-by-step procedures, torque specifications, and detailed diagrams, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure their vehicle remains in excellent condition.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R80GS / R100GS
Year:
1992
Codes
Chassis Code R80Gs:
247E
Chassis Code R100Gs:
247D
👋 Introduction
Market Position
Segment:
Dual-sport / Adventure touring motorcycle segment
Reputation:
Iconic, robust, capable off-road and for long-distance travel
Competitive Analysis
Competitors:
Honda Africa Twin (early models), Yamaha XT600, Suzuki DR650
Key Features
Drivetrain:
Shaft drive, Monolever rear suspension (R100GS)
Engine Layout:
Air-cooled boxer twin
Frame:
Steel tube frame
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full service and repair instructions
Page Count
Estimated Page Count:
300-500
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end, bottom-end, timing, valve adjustment, piston/ring replacement, crankshaft, connecting rods, oil pump, lubrication system
Engine Fuel System:
Carburetor overhaul (Bing 32/40/42), fuel delivery, fuel tank, fuel lines, fuel filter
Transmission:
Gearbox overhaul, clutch (single dry plate), shifting mechanisms, final drive unit (Monolever swingarm)
Electrical System:
Ignition system (CDI), starter motor, alternator, battery, lighting, wiring diagrams, instrumentation, switches
Brakes:
Hydraulic disc brakes (front and rear), master cylinders, calipers, brake lines, fluid replacement
Suspension:
Front telescopic forks (BMW Duolever for R100GS P/D, though R80GS is conventional), rear Monolever shock absorber/swingarm, adjustment, rebuild
Chassis And Bodywork:
Frame inspection, body panels, fairing (R100GS P/D), seat, fenders, wheel and tire service
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, brake adjustments, chain/drive shaft lubrication
Troubleshooting:
Diagnostic charts, common problems and solutions for engine, electrical, and mechanical systems
Repair And Rebuild:
Detailed step-by-step instructions for engine, transmission, suspension, and brake system overhauls
Component Replacement:
Instructions for replacing major components like pistons, valves, carburetors, clutch, shock absorbers, etc.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts
Detail Level:
Detailed diagrams, torque specifications, special tool requirements
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High resolution, clear text and legible diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
R80Gs Displacement:
797.5 cc
R100Gs Displacement:
980 cc
Engine Type:
Air-cooled, four-stroke, boxer-twin cylinder
Bore X Stroke R80Gs:
84.8 mm x 70.6 mm
Bore X Stroke R100Gs:
94 mm x 70.6 mm
Compression Ratio R80Gs:
8.2:1
Compression Ratio R100Gs:
8.4:1
Performance
R80Gs Horsepower:
50 hp @ 6500 rpm (approx.)
R100Gs Horsepower:
60 hp @ 6500 rpm (approx.)
R80Gs Torque:
57 Nm @ 5000 rpm (approx.)
R100Gs Torque:
70 Nm @ 4000 rpm (approx.)
Fuel System
Carburetors R80Gs:
2 x Bing 32/32/32mm constant-velocity carburetors
Carburetors R100Gs:
2 x Bing 40mm constant-velocity carburetors
Fuel Capacity:
26 liters (including 4-liter reserve)
Fuel Type:
Unleaded gasoline (91 RON or higher recommended)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Drive Type:
Shaft drive to rear wheel
Features
Clutch:
Single dry plate clutch, hydraulically actuated
Final Drive:
BMW Monolever system (single-sided swingarm with integrated final drive)
📐 Dimensions
Exterior
Length R100Gs Approx:
2210 mm
Width R100Gs Approx:
880 mm
Height R100Gs Approx:
1300 mm
Weights
Dry Weight R80Gs Approx:
198 kg
Dry Weight R100Gs Approx:
204 kg
Wet Weight R100Gs Approx:
228 kg
Gross Vehicle Weight Rating Approx:
380 kg
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to 1990s European motorcycle safety regulations
Active Features
Braking System:
Dual hydraulic disc brakes (front and rear) offering strong stopping power
Suspension Stability:
Well-engineered suspension provides stability during braking and cornering
Passive Features
Frame Integrity:
Robust steel tube frame contributes to structural rigidity
Lighting:
Adequate headlight, taillight, and indicator lighting for visibility
💡 Technology Features
Infotainment
Infotainment System:
None (basic instrumentation only)
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Features:
None
Instrumentation
Dashboard Layout:
Analog speedometer, tachometer, odometer, trip meter, warning lights (oil pressure, neutral, turn signals, high beam)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or annually, depending on usage
Valve Adjustment Interval:
Every 10,000 km
Spark Plug Replacement Interval:
Every 10,000 - 20,000 km
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-40 motorcycle-specific oil (API SG or higher)
Engine Oil Capacity:
Approx. 3.0 liters with filter change
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Transmission Oil Type:
SAE 80W/90 GL-5 gear oil
Transmission Oil Capacity:
Approx. 0.16 liters
Final Drive Oil Type:
SAE 90 GL-5 gear oil
Final Drive Oil Capacity:
Approx. 0.23 liters
Known Issues
Common Wear Items:
Clutch wear, exhaust pipe corrosion, fuel tank interior lining degradation, rear shock absorber damping loss
Electrical Gremlins:
Intermittent electrical connections, particularly at the ignition switch and fuse box
Carburetor Tuning:
Bing carburetors can require periodic synchronization and adjustment
Monolever Seal Leakage:
Potential for final drive output shaft seal leaks on Monolever models
📚 Vehicle History
Brand Heritage
Bmw Motorrad History:
BMW Motorrad has a long history of producing reliable, technically advanced motorcycles, particularly known for boxer engines and shaft drive
Model Evolution
Gs Lineage:
The R80GS and R100GS are direct descendants of the R80G/S, which established the adventure touring motorcycle segment
R100Gs Pd Variant:
The R100GS Paris-Dakar (P/D) variant featured a larger fuel tank, improved suspension, and distinctive styling
Production
Production Period:
BMW GS series production began in the early 1980s, with the R80GS/R100GS models being popular throughout the late 80s and early 90s
🏆 Awards & Recognition
Recognitions
Model Reputation:
Highly regarded for durability, capability, and classic status in the adventure motorcycle community
Ratings
Reliability:
Generally excellent reliability when properly maintained
Certifications
Manufacturing Standards:
Built to BMW's stringent automotive manufacturing quality standards
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