Suzuki Sidekick Geo Tracker 1992 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki / Geo Model: Sidekick / Tracker Year: 1992 Codes Chassis Code: SE413/SQ416 (Suzuki internal codes) Engine Code Primary: G16A (1.6L) 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle Target Audience: DIY Mechanics, Professional Technicians, Enthusiasts Competitive Analysis Key Competitors 1992: Jeep Cherokee (XJ), Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder (WD21) Key Features Vehicle Features: Body-on-frame construction, available 4WD, compact size, affordability, off-road capability Manual Value Value Proposition: Provides comprehensive, factory-level repair information for efficient and accurate maintenance and repair, saving time and money compared to professional service. Manual Depth Overview Depth Description: Covers all diagnostic and repair procedures at a level equivalent to professional technician resources, enabling in-depth understanding and execution of complex tasks. 📋 Manual Details Coverage Areas Geographic Coverage: North America (USA, Canada) Market Segments: General Sales Market Page Count Estimated Pages: 700-1000+ (typical for comprehensive factory service manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Requirements Software Requirements: Adobe PDF Reader, WinRAR (for extraction) Os Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Transfer Case, Drive Shafts, Differentials (Front & Rear) Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear) Electrical: Electrical System, Lighting, Instrumentation, Audio System, Power Accessories, Engine Control Unit (ECU), Wiring Diagrams Body: Body Panels, Doors, Hood, Tailgate, Interior Trim, Seating, Exterior Trim Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Fluid Checks & Replacements, Filter Replacements, Spark Plug Service, Belt Inspections Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation (if applicable for the era) Repair: Component Removal & Installation, Rebuild Procedures (e.g., Engine, Transmission), Adjustments, Calibration Electrical Repair: Wiring Harness Repair, Component Testing, Fuse & Relay Diagnosis, Lighting System Repair Technical Depth Depth: Comprehensive (from basic maintenance to major component overhauls and electrical diagnostics) Illustrations Type: Detailed Illustrations, Drawings, Photos, Enlarged Inset Views Information Format Guidance: Step-by-step numbered instructions, Notes, Cautions, Warnings 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for professional printing Binding Type Binding: N/A (Digital Download - Printable) - Recommended binding post-printing: Spiral or perfect bound for durability. Paper Type Type: N/A (Digital Download - Printable) - Recommended paper for printing: 20-24 lb bond, matte finish. Searchability Search Functionality: Typically searchable PDF content ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Displacement: 1.6 Liters (1590 cc) Bore X Stroke: 74.0 mm x 93.0 mm (approximately) Compression Ratio: 8.3:1 (typical for G16A) Performance Horsepower: 80 HP @ 5500 RPM (approximate, US spec) Torque: 82 lb-ft @ 3000 RPM (approximate, US spec) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System: Electronic Ignition (Distributorless Ignition System - DIS, or Distributor-based depending on region/exact spec) Cooling System: Pressurized Liquid Cooling System Lubrication System: Forced Lubrication (Wet Sump) Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities for the era. 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drive System: Part-time 4WD System with 2-speed transfer case (selectable High/Low range) Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron II (or equivalent) 📐 Dimensions Exterior Wheelbase: 86.6 inches (2199 mm) Length: 147.4 inches (3744 mm) Width: 65.0 inches (1651 mm) Height: 64.2 inches (1631 mm) (Hardtop) Weights Curb Weight: Approx. 2400-2700 lbs (1089-1225 kg), depending on configuration Gross Vehicle Weight Rating Gvw: Approx. 3600-3700 lbs (1633-1678 kg) 🛡️ Safety Features Ratings NHTSA Rating Driver Front 1992: Not explicitly rated in modern standards, likely 3-star or lower for frontal impact based on era. IIHS Rating Driver Front 1992: Not explicitly rated in modern standards. Active Features ABS: Available Anti-lock Braking System (ABS) on some models, typically rear-wheel only. Passive Features Airbags: No driver or passenger airbags standard for 1992 model year. Seat Belts: 3-point front seat belts, 2-point rear lap belts. Structural Frame Type: Body-on-frame construction 💡 Technology Features Infotainment Audio System: Basic AM/FM Stereo, optional cassette player. Limited speaker count (typically 2-4). Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Ancillary Features: Manual windows, manual door locks standard. Optional power windows/locks on some trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (conventional oil), 7,500 miles or 6 months (synthetic oil) Engine Coolant Flush: Every 24,000 miles or 24 months Transmission Fluid Change Manual: Every 45,000 miles or 36 months Transmission Fluid Change Automatic: Every 30,000 miles or 24 months Spark Plug Replacement: Every 30,000 miles Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 (or 5W-30 in colder climates) Engine Oil Capacity: 3.7 US Quarts (3.5 Liters) with filter change Coolant...
DIY Mechanics, Professional Technicians, Enthusiasts
Competitive Analysis
Key Competitors 1992:
Jeep Cherokee (XJ), Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder (WD21)
Key Features
Vehicle Features:
Body-on-frame construction, available 4WD, compact size, affordability, off-road capability
Manual Value
Value Proposition:
Provides comprehensive, factory-level repair information for efficient and accurate maintenance and repair, saving time and money compared to professional service.
Manual Depth Overview
Depth Description:
Covers all diagnostic and repair procedures at a level equivalent to professional technician resources, enabling in-depth understanding and execution of complex tasks.
📋 Manual Details
Coverage Areas
Geographic Coverage:
North America (USA, Canada)
Market Segments:
General Sales Market
Page Count
Estimated Pages:
700-1000+ (typical for comprehensive factory service manuals)
Manual windows, manual door locks standard. Optional power windows/locks on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (conventional oil), 7,500 miles or 6 months (synthetic oil)
Engine Coolant Flush:
Every 24,000 miles or 24 months
Transmission Fluid Change Manual:
Every 45,000 miles or 36 months
Transmission Fluid Change Automatic:
Every 30,000 miles or 24 months
Spark Plug Replacement:
Every 30,000 miles
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 (or 5W-30 in colder climates)
Engine Oil Capacity:
3.7 US Quarts (3.5 Liters) with filter change
Coolant Type:
Ethylene Glycol based, permanent type (e.g., Prestone 50/50 mix)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Rust on body and frame, leaky convertible tops, occasional catalytic converter issues, worn suspension bushings, potential for transfer case chain stretch (less common on 1.6L models).
Suzuki has a long history of producing robust, lightweight vehicles, including motorcycles and early SUVs like the LJ and SJ series, known for their off-road prowess.
Model Evolution
Sidekick Tracker Genesis:
The Sidekick/Tracker was a joint venture product. Suzuki produced the vehicle, and it was badge-engineered for sale as the Geo Tracker in North America (under GM's Geo brand) and also sold as the Suzuki Sidekick, as well as the Mazda Proceed Levante and others globally.
Production
Manufacturing Location:
Japan (primarily Suzuki's factories)
First Generation Years:
1989-1998 (SJ/GS Series)
1992 Model Year Context:
The 1992 model represents an early iteration of the first generation, known for its simplicity and ruggedness.
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Often praised for its agile handling and off-road capability relative to its size and price point.
Value Recognition:
Recognized as an affordable entry into the SUV market.
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