The Cagiva Mito EV, produced in 1994, is a distinguished 125cc sportbike known for its aggressive styling, inspired by larger Ducati models, and its spirited performance derived from a potent 2-stroke, liquid-cooled engine. This Italian-manufactured motorcycle offered a premium European alternative in its class, competing with prominent Japanese rivals through its capable chassis, advanced suspension for its time, and a focus on rider engagement. Its engineering quality and reliability, particularly for a performance-oriented 125cc machine of the era, made it a popular choice among enthusiasts seeking a blend of style and dynamic riding experience. This comprehensive service and repair manual covers the Cagiva Mito EV from 1994 in detail, providing essential information for maintenance and repair. It encompasses full mechanical, electrical, and bodywork procedures, along with troubleshooting guidance and technical specifications. Key areas detailed include the 2-stroke engine, carburetion, ignition, cooling, exhaust, clutch, transmission, fuel, electrical systems, braking, suspension, steering, frame, wheels, and instrumentation. The manual offers in-depth coverage from routine servicing, such as oil changes and filter replacements, to complete engine rebuilds and electrical diagnostics, ensuring owners and technicians can effectively maintain and repair this iconic sportbike. 🏷️ Basic Information Identification Make: Cagiva Model: Mito EV Year: 1994 👋 Introduction Market Position Market Position: The Cagiva Mito EV was positioned as a stylish and performance-oriented 125cc sportbike, targeting younger riders and enthusiasts looking for a premium European alternative to Japanese competitors. It offered a premium feel and a potent 2-stroke engine for its class. Competitive Analysis Competitive Analysis: Competed directly with other 125cc sportbikes of the era such as the Aprilia RS 125, Yamaha TZR125, Honda NSR125, and Suzuki RG125. The Mito EV was often lauded for its design, referencing its larger sibling, the C52. Its 2-stroke engine provided spirited performance, differentiating it from some 4-stroke offerings. Key Features Key Features: Aggressive sportbike styling, powerful liquid-cooled 2-stroke engine, capable chassis and suspension, high-quality components, and a premium brand image for its segment. 📋 Manual Details Coverage Areas Coverage Areas: Full mechanical, electrical, bodywork, troubleshooting, maintenance, and repair procedures Page Count Page Count: Estimated 300-500 pages (typical for a comprehensive service manual of this era) Manual Type Manual Type: Service and Repair Manual Language Language: Likely English (original manufacturer language or primary market translation) Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine (2-stroke, single cylinder), Carburetion, Ignition System, Cooling System (Liquid), Exhaust System, Clutch System, Transmission (6-speed), Fuel System, Electrical System (Wiring Diagrams, Lighting, Starting, Charging), Brakes (Front/Rear Disc), Suspension (Front Telescopic Forks, Rear Monoshock), Steering, Frame, Wheels and Tires, Bodywork and Fairings, Instruments and Controls Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacement, chain adjustment, spark plug replacement), Engine disassembly and assembly, Carburetor tuning and rebuilding, Ignition system testing and adjustment, Brake system servicing, Suspension fork servicing, Rear shock absorber maintenance, Electrical troubleshooting and repairs, Wiring harness inspection, Body panel removal and installation, Torque specifications, Diagnostic procedures Technical Depth Technical Depth: Comprehensive, covering everything from basic servicing to in-depth mechanical and electrical repairs, including full engine rebuilds and electrical system diagnostics. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans, ensuring clarity of text and diagrams. Searchable text functionality is highly probable for a well-produced PDF manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder Displacement: 124.6 cc (7.6 cu. in.) Bore X Stroke: 56 mm x 50.6 mm (approximate) Compression Ratio: Approx. 7.5:1 (varies slightly by tuning) Performance Horsepower: Approximately 30-34 HP (15 kW legal limit in many European countries, with potential for higher output in unrestricted versions) Torque: Approx. 20-22 Nm Fuel System Carburetor: Dell'Orto PHBH 28-A or similar (specific model may vary slightly) Fuel Type: Unleaded gasoline (95 RON recommended) Engine Internals Cylinder Material: Cast iron liner Piston Type: Two-ring, cast or forged aluminum Cooling System Cooling Type: Liquid-cooled with thermostat controlled fan Coolant Type: Ethylene glycol based antifreeze mixture (50/50 with distilled water) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate, cable-actuated Features Final Drive: Chain drive Gear Ratios: Specific ratios detailed in the manual (e.g., 1st gear: 2.769, 2nd gear: 2.063, etc.) Fluid Specifications Transmission Oil Type: Gear oil (SAE 80W/90 API GL-4 or GL-5) Transmission Oil Capacity: Approx. 750 ml 📐 Dimensions Exterior Length: Approx. 1980 mm Width: Approx. 740 mm Height: Approx. 1110 mm Wheelbase: Approx. 1350 mm Weights Dry Weight: Approx. 130-135 kg Fuel Tank Capacity: Approx. 15 liters Dimensions Seat Height: Approx. 790 mm 🛡️ Safety Features Active Features Braking System Front: Single 2-piston caliper, 292mm disc Braking System Rear: Single-piston caliper, 220mm disc Suspension Front: 41mm conventional telescopic forks, adjustable preload (optional variants) Suspension Rear: Monoshock with...