🏷️ Basic Information Identification Make: Ford Model: Explorer Year: 1994 Codes Product Id: FEX94SRM Chassis Code: UNIBODY 👋 Introduction Market Position Segment: Mid-size SUV Target Audience: Families, outdoor enthusiasts, general consumers. Competitive Analysis Key Competitors: Chevrolet Blazer, Jeep Cherokee (XJ), Toyota 4Runner, Nissan Pathfinder. Key Features Body On Frame: No (Unibody construction for improved ride comfort and handling). Powertrain Options: Robust V6 and V8 engine choices, available 4x4. Interior Space: Spacious cabin for its class. Manual Purpose: Provide definitive repair and maintenance information for certified technicians and experienced DIYers. 📋 Manual Details Coverage Areas All Models Trims: Yes All Repairs A Z: Yes Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Printed 📖 Manual Coverage Systems Covered Engine: 4.0L V6 (CFC), 5.0L V8 (HO) Transmission: 4R55E Automatic, M5OD-R2 Manual Drivetrain: 4x2 RWD, 4x4 IFS (Independent Front Suspension) Brakes: Front Disc, Rear Drum (with ABS option) Suspension: Front Independent, Rear Solid Axle Electrical: Full Wiring Diagrams, Lighting, Ignition, Charging, Starting HVAC: Air Conditioning, Heating, Ventilation Body: Body Panels, Doors, Glass, Trim, Interior Components Chassis: Frame, Steering, Wheels, Tires Procedures Included Routine Maintenance: Oil Change, Filter Replacement, Fluid Top-off, Tire Rotation Engine Repair: Engine Overhaul, Head Gasket Replacement, Component Diagnostics Transmission Repair: Transmission Rebuild, Clutch Service, Gearbox Overhaul Brake Service: Brake Pad/Shoe Replacement, Rotor/Drum Machining, Bleeding, ABS Diagnostics Suspension Steering Repair: Shock/Strut Replacement, Ball Joint Service, Tie Rod End Replacement, Power Steering Service Electrical Diagnostics: Component Testing, Wiring Harness Repair, Sensor Diagnostics Troubleshooting Guides: Systematic Fault Finding, Diagnostic Charts Specifications Data: Torque Values, Clearances, Fluid Capacities, Diagnostic Trouble Codes (DTCs) Technical Depth Depth: Comprehensive; includes diagnostics, component removal/installation, adjustment, and overhaul procedures. Diagnostic Level: Advanced; utilizes diagnostic charts and specific component testing procedures. Repair Scope: Full vehicle repair and maintenance, from minor adjustments to major component rebuilds. 📊 Manual Specifications File Format Digital Format: N/A (Printed Manual) Print Quality Paper Quality: High-quality, durable paper suitable for workshop environments. Print Clarity: Sharp, clear text and diagrams. Binding Type Binding: Sturdy binding designed for frequent use and to lay flat. Durability: Workshop-grade durability. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.0 L (245 cu in) Engine 1 Configuration: OHV V6 Engine 1 Fuel System: Electronic Fuel Injection (EFI) Engine 1 Horsepower Est: 160 hp @ 4000 rpm Engine 1 Torque Est: 220 lb-ft @ 2200 rpm Optional Engine Engine 2 Displacement: 5.0 L (302 cu in) Engine 2 Configuration: OHV V8 (High Output) Engine 2 Fuel System: Electronic Fuel Injection (EFI) Engine 2 Horsepower Est: 205 hp @ 4000 rpm Engine 2 Torque Est: 275 lb-ft @ 2400 rpm Performance Engine Management System: EEC-IV 🔧 Transmission Standard Transmission 1 Type: 4R55E Automatic Transmission 1 Gears: 4-Speed Automatic with Overdrive Optional Transmission 2 Type: M5OD-R2 Manual Transmission 2 Gears: 5-Speed Manual Features Transfer Case 4X4: Electronic Shift-On-The-Fly (ESOF) or Manual Transfer Case Transmission Fluid Spec Auto: MERCON V (refer to manual for exact specification and change intervals) Transmission Fluid Spec Manual: Refer to manual for specific fluid type (e.g., Mercon ATF or manual transmission fluid) 📐 Dimensions Exterior Length Est: 178.4 inches Width Est: 70.5 inches Height Est: 65.9 inches Wheelbase Est: 104.7 inches Weights Curb Weight Est: 3900-4300 lbs (depending on configuration) Gross Vehicle Weight Rating Est: 5300-5700 lbs Towing Capacity Est: Up to 5,000 lbs (with proper towing package) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Not extensively rated by modern standards, but generally considered stable for its class and era. Active Features ABS: Optional Anti-lock Braking System (ABS) on front wheels, and rear wheels on some models. Passive Features Airbags: Driver and Passenger airbags were not standard or widely available in 1994 for this model. Seat Belts: Standard three-point seat belts for front occupants. Rollover Protection: Reinforced roof structure for the era. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker Configuration: Typically 4 or 6 speaker systems. Driver Assistance Cruise Control: Available option. Anti Lock Brakes: Optional ABS. Connectivity Connectivity Features: None by modern standards (no Bluetooth, USB, etc.). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months (refer to manual for precise interval based on driving conditions). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement: Typically 30,000 - 60,000 miles depending on plug type (refer to manual). Coolant Flush: Every 30,000 - 60,000 miles or 2-4 years. Fluid Specifications Engine Oil Spec: API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for seasonal recommendations and exact capacity). Coolant Spec: Ford Premium Engine Coolant (Green) or equivalent ethylene glycol based coolant. Brake Fluid Spec: DOT 3. Power Steering Fluid Spec: MERCON ATF. Known Issues Differential Leaks: Rear axle seal leaks are common; manual covers seal replacement. Transmission...