This shop manual covers service and repair of all 1994-1997 model year 2.5--60 hp Mercury and Mariner outboard.This manual can be used by anyone from a firsttime owner/amateur to a professional technician.Easy to read type, detailed drawings and clear photographs give you all the information needed to do the procedure correctly.Having a well-maintained outboard engine will increase your enjoyment of your boat as well as
assuring your safety offshore. Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Service Manual Covers The Following Models:

Mercury/Mariner 4 HP (1995-2000)
Mercury/Mariner 5 HP (1995-2000)
Mercury/Mariner 9.9 HP (1995-2000)
Mercury/Mariner 15 HP (1995-2000)
Mercury/Mariner 25 HP (1995-2000)
Mercury/Mariner 30 HP (1995-2000)
Mercury/Mariner 40 HP (1995-2000)
Mercury/Mariner 50 HP (1995-2000)
Mercury/Mariner 75 HP (1995-2000)
Mercury/Mariner 90 HP (1995-2000)

Does not cover 60 HP models!!!


Service Manual Content Covers:
QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes / cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propeller / Specifications

CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanics techniques / Specifications

CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Starting difficulty / Starting system / Ignition system / Warning systems / Charging system / Fuses / Power head / Cooling system / Gearcase / Trim system / Specifications

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication and maintenance and tune-up / Check oil level / Check for fuel system leaks / Check steering system / Flushing the cooling system / Fuel requirements / Fuel filter inspection / Engine oil requirements / Oil drain and fill locations / Pumping the oil from the engine / Draining the engine eoil / Filling the oil / Oil and filter change / Cleaning the oil screen / Removing carbon deposits / Anodes / Timing belt and pulleys / Hoses and clamps / Thermostat inspection / Gearcase lubricant / Checking gearcase lubricant level / Changing the gearcase lubricant / Gearcase anode inspection / Water pump and impeller inspection / Propeller shaft inspection / Swivel and tilt tube lubrication / Trim system fluid level check / Starter maintenance / Wiring inspection / Routine maintenance / Tune-up / Compression test / Spark plugs / Valve adjustment / Carburetor adjustment / Ignition timing / On-boat testing / Submersion / Specifications

CHAPTER FIVE / SYNCHRONIZATION AND ADJUSTMENTS
Fuel system adjustments / Valve adjustment / Cables and linkage / Specifications

CHAPTER SIX / FUEL SYSTEM

CHAPTER SEVEN / ELECTRICAL AND IGNITION SYSTEM
Battery / Starting system / Charging system / Ignition system / Warning system components / Specifications

CHAPTER EIGHT / POWER HEAD
Flywheel removal and installation / Inspection / Power head removal / Inspection / Specifications

CHAPTER NINE / GEARCASE
Gearcase operation / Gearcase identification / Propeller / Gearcase removal and installation / Water pump / Gearcase / Inspection / Specifications

CHAPTER TEN / MANUAL STARTER
Removal / disassembly / assembly and installation / Specifications

CHAPTER ELEVEN / POWER TRIM AND MIDSECTION
Power trim system / Fluid filling / Air bleeding / Midsection / Specifications

CHAPTER TWELVE / REMOTE CONTROL
Cable removal and installation / Remote control disassembly and assembly / Specifications

INDEX

WIRING DIAGRAMS

Total Pages:548
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip