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Chrysler Cirrus 1995-2006 Workshop Repair Service Manual

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Basic Information Identification Make: Chrysler Model: Cirrus Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Chassis Code: JC Introduction Market Position Target Audience: DIY mechanics, professional technicians, and vehicle owners seeking to maintain and repair their Chrysler Cirrus. Competitive Analysis Manual Advantage: Provides the same comprehensive information used by local service/repair shops, offering significant savings on repair costs compared to dealership services. Key Features Accessibility: Instant PDF download provides immediate access to repair information, eliminating shipping delays and costs. Completeness: Guaranteed to be complete and intact, covering all models, engines, trims, and transmissions for the specified years. Value Proposition Cost Savings: Empowers users to perform their own repairs, potentially saving hundreds or thousands of dollars in labor and parts. Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Specific Systems Covered: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Printable: Yes Zoom Capability: Yes Manual Coverage Systems Covered Powertrain: Comprehensive coverage of engine diagnostics, repair, maintenance, and overhaul. Includes fuel, ignition, exhaust, cooling, and lubrication systems. Transmission: Detailed service and repair procedures for automatic transmissions (e.g., 41TE, 42LE variants). Includes diagnosis, overhaul, and fluid specifications. Brakes: Complete information on hydraulic brake systems, including ABS diagnostics, component replacement (master cylinder, calipers, rotors, pads), and bleeding procedures. Electrical: Extensive coverage of the vehicle's electrical system, including detailed wiring diagrams, component testing, troubleshooting of modules (ECM, TCM, BCM), and lighting systems. Suspension Steering: Procedures for inspecting, servicing, and replacing suspension components (struts, shocks, ball joints, control arms) and steering system components (power steering pump, rack and pinion). Heating Cooling Ac: Detailed diagnostics and repair for the HVAC system, including refrigerant handling, component replacement (compressor, condenser, evaporator), and blower motor service. Body Chassis: Information on body panel repair, door mechanisms, glass replacement, and chassis component inspection and service. Restraints: Coverage of the Supplemental Restraint System (SRS) including airbag component replacement and associated safety precautions. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, spark plug replacement, and general inspections. Troubleshooting: Systematic diagnostic procedures and common problem diagnosis for various vehicle systems, often with symptom-based troubleshooting guides. Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for most vehicle systems. Diagnostics: Guidance on using diagnostic tools, interpreting trouble codes (DTCs), and performing system tests. Specifications Data: Torque specifications, fluid capacities, electrical specifications, and other critical data required for proper service and repair. Technical Depth Depth: Professional level, covering from basic maintenance to complex engine and transmission overhauls, including detailed electrical troubleshooting. Illustrations Illustration Quality: Detailed illustrations, drawings, and photos to guide procedures, with enlarged inset views for detailed part examination. Instructions Instruction Style: Numbered, step-by-step instructions with bold figure numbers for easy cross-referencing with illustrations. Manual Specifications File Format File Type: PDF Print Quality Printability: Full printable quality, allowing users to print specific sections as needed. Binding Type Binding Format: Digital Download (PDF) Paper Type Paper Type Equivalent: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Options 1: 2.0L 4-Cylinder (16-valve SOHC, Mitsubishi 4G63) - Producing approximately 132 hp and 147 lb-ft torque. Engine Options 2: 2.4L 4-Cylinder (16-valve DOHC, Chrysler EDZ) - Producing approximately 145-150 hp and 155-157 lb-ft torque. Engine Options 3: 2.5L V6 (24-valve SOHC, Mitsubishi 6G73) - Producing approximately 160-177 hp and 170-185 lb-ft torque. Performance Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel System Fuel Type: Unleaded Gasoline (87 Octane recommended, premium may be specified for certain engines/conditions) Engine Management ECU Coverage: Engine Control Module (ECM) diagnostics and programming procedures are detailed. Transmission Standard Transmission Type Standard: Automatic Transaxle (e.g., 41TE, 42LE) Optional Transmission Type Optional: Manual Transaxle (less common, availability may vary by market/trim) Features Transmission Features: Electronic control of shift points, torque converter lock-up, and diagnostic trouble codes. Dimensions Exterior Body Style: 4-Door Sedan Weights Curb Weight Range: Approximately 3,100 - 3,400 lbs (1406 - 1542 kg), varies by engine and trim. Gross Vehicle Weight Rating Gvw: Varies by specific model configuration, detailed in manual. Safety Features Ratings NHTSA Ratings: IIHS/NHTSA crash test data for the relevant model years would be referenced for structural integrity and occupant protection. Active Features ABS: Anti-lock Braking System (ABS) availability and service information is included. Passive Features Airbags: Driver and front passenger airbags, with detailed SRS system service procedures. Seatbelts: Pretensioner seatbelts and standard restraint systems are covered. Technology Features Infotainment Infotainment System: Basic AM/FM radio with cassette or...
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Chrysler Cirrus 1995-2006 Workshop Repair Service Manual
Basic Information
Identification
Make: Chrysler
Model: Cirrus
Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Chassis Code: JC
Introduction
Market Position
Target Audience: DIY mechanics, professional technicians, and vehicle owners seeking to maintain and repair their Chrysler Cirrus.
Competitive Analysis
Manual Advantage: Provides the same comprehensive information used by local service/repair shops, offering significant savings on repair costs compared to dealership services.
Key Features
Accessibility: Instant PDF download provides immediate access to repair information, eliminating shipping delays and costs.
Completeness: Guaranteed to be complete and intact, covering all models, engines, trims, and transmissions for the specified years.
Value Proposition
Cost Savings: Empowers users to perform their own repairs, potentially saving hundreds or thousands of dollars in labor and parts.
Manual Details
Coverage Areas
Coverage Scope: All Models/Engines/Trim/Transmissions Types
Specific Systems Covered: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Page Count
Estimated Page Count: Hundreds of pages
Manual Type
Manual Type: Workshop Repair Service Manual
Language
Language: English
Format
File Format: PDF
Printable: Yes
Zoom Capability: Yes
Manual Coverage
Systems Covered
Powertrain: Comprehensive coverage of engine diagnostics, repair, maintenance, and overhaul. Includes fuel, ignition, exhaust, cooling, and lubrication systems.
Transmission: Detailed service and repair procedures for automatic transmissions (e.g., 41TE, 42LE variants). Includes diagnosis, overhaul, and fluid specifications.
Brakes: Complete information on hydraulic brake systems, including ABS diagnostics, component replacement (master cylinder, calipers, rotors, pads), and bleeding procedures.
Electrical: Extensive coverage of the vehicle's electrical system, including detailed wiring diagrams, component testing, troubleshooting of modules (ECM, TCM, BCM), and lighting systems.
Suspension Steering: Procedures for inspecting, servicing, and replacing suspension components (struts, shocks, ball joints, control arms) and steering system components (power steering pump, rack and pinion).
Heating Cooling Ac: Detailed diagnostics and repair for the HVAC system, including refrigerant handling, component replacement (compressor, condenser, evaporator), and blower motor service.
Body Chassis: Information on body panel repair, door mechanisms, glass replacement, and chassis component inspection and service.
Restraints: Coverage of the Supplemental Restraint System (SRS) including airbag component replacement and associated safety precautions.
Procedures Included
Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, spark plug replacement, and general inspections.
Troubleshooting: Systematic diagnostic procedures and common problem diagnosis for various vehicle systems, often with symptom-based troubleshooting guides.
Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for most vehicle systems.
Diagnostics: Guidance on using diagnostic tools, interpreting trouble codes (DTCs), and performing system tests.
Specifications Data: Torque specifications, fluid capacities, electrical specifications, and other critical data required for proper service and repair.
Technical Depth
Depth: Professional level, covering from basic maintenance to complex engine and transmission overhauls, including detailed electrical troubleshooting.
Illustrations
Illustration Quality: Detailed illustrations, drawings, and photos to guide procedures, with enlarged inset views for detailed part examination.
Instructions
Instruction Style: Numbered, step-by-step instructions with bold figure numbers for easy cross-referencing with illustrations.
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Full printable quality, allowing users to print specific sections as needed.
Binding Type
Binding Format: Digital Download (PDF)
Paper Type
Paper Type Equivalent: N/A (Digital Format)
Requirements
Software Requirements: Adobe PDF Reader, WinZip
Compatibility
Operating Systems: All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Options 1: 2.0L 4-Cylinder (16-valve SOHC, Mitsubishi 4G63) - Producing approximately 132 hp and 147 lb-ft torque.
Engine Options 2: 2.4L 4-Cylinder (16-valve DOHC, Chrysler EDZ) - Producing approximately 145-150 hp and 155-157 lb-ft torque.
Engine Options 3: 2.5L V6 (24-valve SOHC, Mitsubishi 6G73) - Producing approximately 160-177 hp and 170-185 lb-ft torque.
Performance
Fuel Delivery: Multi-port Fuel Injection (MPI)
Fuel System
Fuel Type: Unleaded Gasoline (87 Octane recommended, premium may be specified for certain engines/conditions)
Engine Management
ECU Coverage: Engine Control Module (ECM) diagnostics and programming procedures are detailed.
Transmission
Standard
Transmission Type Standard: Automatic Transaxle (e.g., 41TE, 42LE)
Optional
Transmission Type Optional: Manual Transaxle (less common, availability may vary by market/trim)
Features
Transmission Features: Electronic control of shift points, torque converter lock-up, and diagnostic trouble codes.
Dimensions
Exterior
Body Style: 4-Door Sedan
Weights
Curb Weight Range: Approximately 3,100 - 3,400 lbs (1406 - 1542 kg), varies by engine and trim.
Gross Vehicle Weight Rating Gvw: Varies by specific model configuration, detailed in manual.
Safety Features
Ratings
NHTSA Ratings: IIHS/NHTSA crash test data for the relevant model years would be referenced for structural integrity and occupant protection.
Active Features
ABS: Anti-lock Braking System (ABS) availability and service information is included.
Passive Features
Airbags: Driver and front passenger airbags, with detailed SRS system service procedures.
Seatbelts: Pretensioner seatbelts and standard restraint systems are covered.
Technology Features
Infotainment
Infotainment System: Basic AM/FM radio with cassette or CD player. Some models may offer upgraded audio systems. No advanced infotainment features typically found in modern vehicles.
Driver Assistance
Driver Assistance Features: Limited driver assistance features. Cruise control is standard. ABS is an available option.
Connectivity
Connectivity Options: No integrated Bluetooth or smartphone connectivity. Aftermarket solutions may be available.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type used. Refer to specific manual recommendations.
Transmission Fluid Change: Recommended every 30,000-60,000 miles (48,000-97,000 km). Early models or severe usage may warrant more frequent changes. Consult manual for specific fluid type and procedure.
Coolant Flush: Typically every 30,000 miles (48,000 km) or 2 years. Use of correct coolant is crucial.
Fluid Specifications
Engine Oil Type: API Certified SAE 5W-30 or 5W-40, meeting Chrysler MS-6395 specification (verify for specific engine).
Transmission Fluid Type: ATF+4 (or equivalent Mopar specification) for automatic transmissions. Manual transmissions use appropriate gear oil.
Coolant Type: Ethylene Glycol based coolant, typically meeting Chrysler MS-9769 (HOAT - Hybrid Organic Acid Technology) or equivalent, mixed 50/50 with distilled water.
Brake Fluid Type: DOT 3 or DOT 4 Brake Fluid (verify specific requirement).
Known Issues
Engine Mounts: Premature wear or failure of engine mounts can lead to excessive vibration and noise.
Transmission Slipping: Issues with transmission shifting, slipping, or harsh engagement can occur, often related to valve body wear, solenoid issues, or low fluid levels/condition.
Power Window Motors: Failure of power window regulators and motors is a commonly reported issue.
Evaporator Core: Leaking HVAC evaporator cores can lead to loss of A/C performance and interior water damage.
Oil Leaks: Valve cover gasket and oil pan gasket leaks are not uncommon with age.
Filters
Air Filter Part Number Example: Generic placeholder: A47843 (Actual part number varies by engine, consult manual or parts supplier).
Oil Filter Part Number Example: Generic placeholder: MO-350, PF2, or PH16 (Actual part number varies by engine, consult manual or parts supplier).
Vehicle History
Brand Heritage
Chrysler Brand: Chrysler is a long-standing American automotive manufacturer known for its mid-size and full-size sedans and minivans.
Model Evolution
Cirrus Generation: The Chrysler Cirrus was part of Chrysler's 'cloud car' lineup, alongside the Dodge Stratus and Plymouth Breeze, built on the JA platform. It was intended as a successor to the Dodge Spirit/Plymouth Acclaim.
Production
Manufacturing Location: Sterling Heights, Michigan, USA
Production Years: 1995-2006 (Note: Production continued for the Dodge Stratus and Chevrolet Impala's successor, the Buick LaCrosse, on a related platform, but the Cirrus nameplate itself ceased after 2006).
Awards & Recognition
Recognitions
Past Awards: While the Cirrus itself didn't garner significant individual awards, its platform (JA) was recognized for its design and ride quality at various points in its production run, often in comparison to its siblings.
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