Mitsubishi Colt Lancer 1996-2003 Workshop Service Repair Manual

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This manual covers the Sixth Generation Mitsubishi Colt Lancer, produced from 1996 to 2003, identified by chassis codes CJ1A through CM4A, CK6A, and CK8A/CK9A. Known for its reliability, fuel efficiency, and practical design, the Colt Lancer was a strong competitor in the subcompact and compact car segments, offering agile handling and affordable ownership costs. This generation, sharing a platform with the performance-oriented Lancer Evolution, provided a solid and dependable option for daily transportation across global markets, particularly in Europe, Asia, and Australia. This comprehensive Workshop Service Repair Manual, presented in English and available in a searchable format with hyperlinked navigation, is designed to be an essential resource for maintaining and repairing the Mitsubishi Colt Lancer. It details engine mechanicals, fuel, ignition, cooling, lubrication, and emissions systems, as well as manual and automatic transmissions, clutches, and differentials. The manual also thoroughly covers chassis components, electrical systems, body and interior elements, and provides in-depth maintenance, diagnostic, and repair procedures, including specific torque values and system precautions, ensuring owners and technicians have the information needed for effective vehicle care. 🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Generation Generation Designation: Sixth Generation Generation Code: CJ/CK/CM Codes Chassis Codes Covered: CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A, CK6A, CK8A, CK9A 👋 Introduction Market Position Vehicle Segment: Subcompact/Compact car Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Volkswagen Golf, Mazda 323/Familia Key Features Vehicle Strengths: Reliability, fuel efficiency, practicality, affordable ownership costs, agile handling (especially performance variants) Manual Value Proposition: Essential resource for DIY mechanics and professional technicians to maintain, diagnose, and repair the Mitsubishi Colt Lancer from 1996-2003. 📋 Manual Details Coverage Areas Primary Coverage Regions: Global, with emphasis on markets where Colt Lancer was sold (Europe, Asia, Australia) Page Count Estimated Page Count: 1500+ Manual Type Manual Classification: Workshop Service Repair Manual Manual Scope: Complete Repair and Service Manual, often including diagnostic procedures, wiring diagrams, and technical specifications. Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control Transmission Systems: Manual transmission (F5M33, W5M33), Automatic transmission (F4A41, F4A42), Clutches, differentials Chassis Systems: Suspension (front & rear), steering system, braking system (front disc, rear drum/disc), wheels, tires Electrical Systems: Engine control modules (ECU), body control modules (BCM), lighting, power accessories, charging system, starting system, audio systems, anti-theft systems Body And Interior: Body panels, doors, glass, seats, dashboard, interior trim, HVAC system Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt replacements, brake pad replacement Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, wiring diagrams, OBD-II diagnostic codes and procedures Repair Procedures: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair Special Procedures: Wheel alignment specifications, torque specifications for critical fasteners, refrigerant handling (R134a for AC), airbag system servicing precautions Body Repair Procedures: Panel alignment, rust repair, glass replacement, bumper repair/replacement. Technical Depth Depth Of Information: Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics) Diagnostic Tools Required: Standard hand tools, specialized automotive tools (e.g., torque wrenches, diagnostic scan tools, brake tools), multimeter 📊 Manual Specifications File Format PDF Features: Searchable text, hyperlinked table of contents, bookmark functionality Digital Format Type: Portable Document Format (PDF) Print Quality Image Resolution: High resolution (suitable for printing clear diagrams and text) Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Simulation: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Codes Covered: 4G13, 4G15, 4G92, 4G93, 4G94 Engine Specs 4G15 Engine Displacement 4G15: 1.5 Liters (1468 cc) Engine Configuration 4G15: Inline-4, SOHC Bore X Stroke 4G15: 75.5 mm x 82.0 mm Compression Ratio 4G15: 9.5:1 (typical) Horsepower 4G15: 90-98 PS (66-72 kW) @ 6000 rpm (approx.) Torque 4G15: 120-130 Nm (89-96 lb-ft) @ 3500-4000 rpm (approx.) Engine Specs 4G93 Engine Displacement 4G93: 1.8 Liters (1830 cc) Engine Configuration 4G93: Inline-4, DOHC, MIVEC (on some performance variants) Horsepower 4G93 Na: 125-140 PS (92-103 kW) @ 6000 rpm (approx. naturally aspirated) Torque 4G93 Na: 160-170 Nm (118-125 lb-ft) @ 4000-4500 rpm (approx. naturally aspirated) Performance Performance Variants: Models like the Lancer GTi/GSR featured turbocharged 4G93T engines, significantly increasing power output. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 91/95) Engine Specs 4G13 Engine Displacement 4G13: 1.3 Liters (1298 cc) Engine Configuration 4G13: Inline-4, SOHC Horsepower 4G13: 75 PS (55 kW) @ 6000 rpm (approx.) Engine Specs 4G94 Engine Displacement 4G94: 2.0 Liters (1997 cc) Engine Configuration 4G94: Inline-4, DOHC, MIVEC Horsepower 4G94: 135 PS (99 kW) @ 6000 rpm (approx.) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., F5M33) Optional Optional Transmission: 4-speed Automatic Transmission (e.g., F4A41, F4A42) Features AWD Availability: All-Wheel Drive (AWD) was available on certain performance models (e.g., Lancer...

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Tipo: Car

Fabricante:

Sku: 65943

Coleções: ALL Mitsubishi

Disponibilidade: Em estoque

Tag: 1996 1997 1998 1999 2000 2001 2002 2003 Car Cars Colt Lancer Misc Mitsubishi

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Colt Lancer

Generation

Generation Designation:

Sixth Generation

Generation Code:

CJ/CK/CM

Codes

Chassis Codes Covered:

CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A, CK6A, CK8A, CK9A

👋 Introduction

Market Position

Vehicle Segment:

Subcompact/Compact car

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Volkswagen Golf, Mazda 323/Familia

Key Features

Vehicle Strengths:

Reliability, fuel efficiency, practicality, affordable ownership costs, agile handling (especially performance variants)

Manual Value Proposition:

Essential resource for DIY mechanics and professional technicians to maintain, diagnose, and repair the Mitsubishi Colt Lancer from 1996-2003.

📋 Manual Details

Coverage Areas

Primary Coverage Regions:

Global, with emphasis on markets where Colt Lancer was sold (Europe, Asia, Australia)

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Classification:

Workshop Service Repair Manual

Manual Scope:

Complete Repair and Service Manual, often including diagnostic procedures, wiring diagrams, and technical specifications.

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control

Transmission Systems:

Manual transmission (F5M33, W5M33), Automatic transmission (F4A41, F4A42), Clutches, differentials

Chassis Systems:

Suspension (front & rear), steering system, braking system (front disc, rear drum/disc), wheels, tires

Electrical Systems:

Engine control modules (ECU), body control modules (BCM), lighting, power accessories, charging system, starting system, audio systems, anti-theft systems

Body And Interior:

Body panels, doors, glass, seats, dashboard, interior trim, HVAC system

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt replacements, brake pad replacement

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, wiring diagrams, OBD-II diagnostic codes and procedures

Repair Procedures:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair

Special Procedures:

Wheel alignment specifications, torque specifications for critical fasteners, refrigerant handling (R134a for AC), airbag system servicing precautions

Body Repair Procedures:

Panel alignment, rust repair, glass replacement, bumper repair/replacement.

Technical Depth

Depth Of Information:

Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics)

Diagnostic Tools Required:

Standard hand tools, specialized automotive tools (e.g., torque wrenches, diagnostic scan tools, brake tools), multimeter

📊 Manual Specifications

File Format

PDF Features:

Searchable text, hyperlinked table of contents, bookmark functionality

Digital Format Type:

Portable Document Format (PDF)

Print Quality

Image Resolution:

High resolution (suitable for printing clear diagrams and text)

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Simulation:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Codes Covered:

4G13, 4G15, 4G92, 4G93, 4G94

Engine Specs 4G15

Engine Displacement 4G15:

1.5 Liters (1468 cc)

Engine Configuration 4G15:

Inline-4, SOHC

Bore X Stroke 4G15:

75.5 mm x 82.0 mm

Compression Ratio 4G15:

9.5:1 (typical)

Horsepower 4G15:

90-98 PS (66-72 kW) @ 6000 rpm (approx.)

Torque 4G15:

120-130 Nm (89-96 lb-ft) @ 3500-4000 rpm (approx.)

Engine Specs 4G93

Engine Displacement 4G93:

1.8 Liters (1830 cc)

Engine Configuration 4G93:

Inline-4, DOHC, MIVEC (on some performance variants)

Horsepower 4G93 Na:

125-140 PS (92-103 kW) @ 6000 rpm (approx. naturally aspirated)

Torque 4G93 Na:

160-170 Nm (118-125 lb-ft) @ 4000-4500 rpm (approx. naturally aspirated)

Performance

Performance Variants:

Models like the Lancer GTi/GSR featured turbocharged 4G93T engines, significantly increasing power output.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (RON 91/95)

Engine Specs 4G13

Engine Displacement 4G13:

1.3 Liters (1298 cc)

Engine Configuration 4G13:

Inline-4, SOHC

Horsepower 4G13:

75 PS (55 kW) @ 6000 rpm (approx.)

Engine Specs 4G94

Engine Displacement 4G94:

2.0 Liters (1997 cc)

Engine Configuration 4G94:

Inline-4, DOHC, MIVEC

Horsepower 4G94:

135 PS (99 kW) @ 6000 rpm (approx.)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (e.g., F5M33)

Optional

Optional Transmission:

4-speed Automatic Transmission (e.g., F4A41, F4A42)

Features

AWD Availability:

All-Wheel Drive (AWD) was available on certain performance models (e.g., Lancer Evolution variants, though not explicitly Colt Lancer in all markets, shared platform).

Clutch Type:

Dry, single-plate, diaphragm spring (for manual transmissions)

📐 Dimensions

Exterior

Length:

Approx. 4320-4370 mm (depending on body style)

Width:

Approx. 1690-1710 mm

Height:

Approx. 1400-1450 mm

Wheelbase:

Approx. 2500 mm

Weights

Curb Weight:

Approx. 1050-1250 kg (depending on engine and trim)

Gross Vehicle Weight:

Varies by model, typically around 1500-1700 kg

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by market and specific model year. Generally rated as average for its era. Refer to specific regional testing data (e.g., Euro NCAP for European models).

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) available on higher trims, EBD (Electronic Brakeforce Distribution) on some models.

Passive Features

Passive Safety Features:

Driver and front passenger airbags, seatbelt pre-tensioners, side impact door beams, crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette or CD players, with options for upgraded sound systems and aftermarket head units.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Factory Connectivity:

Limited by era; typically no Bluetooth or USB connectivity from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 to 10,000 miles (12,000 to 15,000 km) or 6-12 months, whichever comes first (refer to specific owner's manual for exact interval).

Engine Coolant Interval:

Initial change at 60,000 miles (100,000 km), then every 30,000-40,000 miles (50,000-60,000 km) or 2-3 years.

Transmission Fluid Interval Auto:

Every 30,000-45,000 miles (50,000-75,000 km) or 2-3 years.

Spark Plug Replacement:

Approximately 60,000 miles (100,000 km) for iridium/platinum plugs, or 30,000 miles (50,000 km) for standard plugs.

Fluid Specifications

Engine Oil Specification:

API SJ or higher, SAE 5W-30 or 10W-30 (depending on ambient temperature). Consult manual for specific recommendations.

Engine Coolant Specification:

Mitsubishi Genuine Long Life Coolant or equivalent (ethylene glycol-based, typically a 50/50 mix with distilled water).

Transmission Fluid Spec Auto:

DIAQueen ATF SP-III or equivalent.

Transmission Fluid Spec Manual:

GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Consult manual for specific type.

Brake Fluid Specification:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Clutch wear, CV joint boots, suspension bushings, exhaust system components, catalytic converter issues (age-related).

Electrical Gremlins:

Corrosion in wiring harnesses, failure of power window motors, intermittent central locking issues.

Engine Specific Concerns:

Oil leaks from valve cover gaskets or oil pan gaskets, potential timing belt failure if not replaced per schedule (for 4G9 series engines).

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a long history of producing reliable and capable vehicles across various segments.

Model Evolution

Lancer Evolution:

The Colt Lancer shares its platform with the iconic Mitsubishi Lancer Evolution, though the Colt Lancer models are typically less performance-oriented and more focused on practicality and economy.

Production

Production Period:

1996-2003 (for the CJ/CK/CM generation covered by this manual)

Manufacturing Locations:

Primarily Japan, with production also occurring in other Mitsubishi assembly plants globally.

🏆 Awards & Recognition

Recognitions

Awards Achieved:

While the Colt Lancer itself might not have specific prominent awards, the Lancer lineage is well-regarded for reliability and value in numerous consumer surveys and automotive publications of its era.