🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Production Years Covered: 1996-2006 All Models Covered: Yes Trim Levels Covered: All Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Brand Perception: Iconic off-road capability, ruggedness, and freedom Competitive Analysis Key Competitors Era: Toyota 4Runner, Ford Bronco (older generations), Nissan Xterra, Suzuki Vitara Key Features Vehicle Design Philosophy: Body-on-frame construction, solid axles, removable doors and roof Manual Value Proposition: Comprehensive, detailed, and highly visual resource for DIY enthusiasts and professional mechanics 📋 Manual Details Coverage Areas Mechanical Repairs: Comprehensive A-Z Electrical Repairs: Comprehensive A-Z Page Count Estimated Pages: Varies based on specific edition, typically 2000+ Manual Type Manual Category: Workshop Service and Repair Manual Language Primary Language: English Format Delivery Format: Digital (Printable PDF) Print Capability: Fully Printable 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including disassembly, assembly, tuning, and diagnostics) Engine Electrical: Yes (including ignition, fuel injection, sensors, ECU, wiring diagrams) Transmission Manual: Yes (NV3550, AX-15 where applicable) Transmission Automatic: Yes (42RLE) Transfer Case: Yes (NP231, NP241OR) Drivetrain Front Axle: Yes (Dana 30) Drivetrain Rear Axle: Yes (Dana 35, Dana 44 where applicable) Suspension Front: Yes (Coil Spring, Solid Axle) Suspension Rear: Yes (Coil Spring, Solid Axle, Leaf Spring for early models) Steering System: Yes Brake System: Yes (including ABS where equipped) Fuel System: Yes (EFI, fuel pump, injectors, tank) Cooling System: Yes Exhaust System: Yes HVAC System: Yes Body Interior: Yes (seats, trim, dash) Body Exterior: Yes (panels, doors, hinges, soft top/hardtop removal) Lighting System: Yes Restraint System: Yes (Airbags, seatbelts) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, fluid checks) Scheduled Maintenance: Yes (mileage/time-based services) Troubleshooting Diagnostics: Yes (extensive fault finding) Component Removal Installation: Yes (step-by-step instructions) Rebuilding Overhauling: Yes (for major components like engines, transmissions) Wiring Diagrams: Yes (detailed, component-specific) Specifications Data: Yes (torque values, clearances, fluid capacities) Body Repair: Yes (panel replacement, rust repair guidance) Technical Depth Depth Of Coverage: Complete rebuild and overhaul procedures Diagnostic Level: Advanced (OBD-II, component testing) Detail Level: Extremely detailed with step-by-step instructions and torque specifications Diagram Quality: High (tons of detailed pictures and diagrams) 📊 Manual Specifications File Format Digital Format: PDF Print Quality Resolution: High resolution for clear image reproduction Searchability: Likely text-searchable (depending on PDF source) Binding Type Physical Manual Binding: N/A (Digital Format) Paper Type Physical Manual Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Base Engine: 2.5L (150 cu in) AMC 150 I4 Optional Engine 1: 4.0L (242 cu in) AMC 242 I6 (Most common and desirable) Optional Engine 2: 4.0L (242 cu in) High Output (HO) I6 (later years) Performance 4.0L I6 Horsepower: Approx. 181-190 hp (varies by year) 4.0L I6 Torque: Approx. 220-225 lb-ft (varies by year) 2.5L I4 Horsepower: Approx. 117-121 hp 2.5L I4 Torque: Approx. 135-140 lb-ft Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Base Transmission: 5-speed Manual (NV3550) Optional Optional Transmission: 4-speed Automatic (42RLE) Features Transfer Case Options: Command-Trac (NV231), Select-Trac (NV242 - less common on TJ), Rubicon Rock-Trac (NV241OR) 📐 Dimensions Exterior Wheelbase 2Door: 93.4 inches Wheelbase 4Door Unlimited: 103.4 inches (2004-2006) Weights Curb Weight Approx: 3,600 - 4,200 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 Stars (for many configurations) Active Features ABS: Available on some models/years Passive Features Airbags: Driver and Passenger Front Airbags 💡 Technology Features Infotainment Audio Options: AM/FM radio, CD player (optional), premium sound systems available Driver Assistance ABS Availability: Optional on many models, standard on later models Connectivity Bluetooth Connectivity: Not standard, aftermarket solutions are common 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (whichever comes first), check manual for specific engine Transmission Fluid Change: Every 30,000-60,000 miles, depending on usage and transmission type Transfer Case Fluid Change: Every 30,000-60,000 miles Fluid Specifications Engine Oil Spec: API SN or higher, SAE 5W-30 recommended for 4.0L I6 and 2.5L I4 (refer to manual for exact specs and capacity) Coolant Spec: Chrysler/Mopar OAT (Orange) or HOAT (Gold) Antifreeze/Coolant, 50/50 mix with distilled water Brake Fluid Spec: DOT 3 Power Steering Fluid Spec: ATF+4 (or equivalent Mopar specification) Manual Transmission Fluid Spec: NV3550: SAE 75W-90 synthetic gear oil (API GL-3 or GL-4 recommended) Automatic Transmission Fluid Spec: ATF+4 (Chrysler specification) Transfer Case Fluid Spec: NV231/NV241: ATF+4 or Mopar transfer case lubricant Known Issues Common Issues 4.0L I6: Cracked cylinder heads (pre-2000 models), rear main seal leaks, oil filter adapter leaks, distributorless ignition system issues Common Issues 2.5L I4: Lower power output, oil leaks Common Issues Suspension Steering: Death wobble (due to worn steering/suspension components), ball joint wear, track bar issues Common Issues Frame: Frame rust and corrosion, especially in salt-belt regions Common Issues Electrical: Window regulator failures, gauge cluster issues, wiring harness degradation 📚 Vehicle History Brand...