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Yamaha YZ125 1996-2006 Workshop RepairService Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ125 Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Vehicle Type: Off-road Motorcycle (Motocross) 👋 Introduction Market Position Segment: 2-stroke Motocross Motorcycle Competitive Analysis Competitors Era: Competed against models from Honda (CR125R), Suzuki (RM125), Kawasaki (KX125). Key Features Engine Type: High-performance liquid-cooled, reed-valve inducted, 2-stroke engine. Suspension Type: Advanced Kayaba (KYB) suspension components, including USD forks and a Monoshock rear. Chassis Design: Lightweight aluminum or steel frame optimized for motocross handling. Value Proposition Diy Maintenance Savings: Enables owners to save money by performing maintenance and repairs themselves, avoiding dealer labor costs. Professional Service Replication: Empowers users to perform repairs with the same quality and accuracy as a professional technician. 📋 Manual Details Coverage Areas Coverage Type: Workshop Service Manual Primary Audience: Mechanical Technicians Secondary Audience: Enthusiast Owners Page Count Page Count: 553 Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Delivery Method: Electronic Download (Email) Printability Printable: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, overhaul, and assembly of the 125cc two-stroke engine. Fuel System: Carburetor tuning, cleaning, rebuilding, fuel tank, fuel lines, and fuel pump (if applicable). Ignition System: CDI unit, spark plug, ignition coil, stator, and timing specifications. Lubrication System: Two-stroke oil injection system (if applicable), gear oil specifications, and lubrication points. Exhaust System: Exhaust pipe, silencer, and reed valve assembly. Transmission: Gearbox disassembly, inspection, repair, clutch assembly, and operation. Cooling System: Air-cooling system, fin cleaning, and inspection. Electrical System: Wiring diagrams, lighting (if applicable), switches, fuses, and battery (if applicable). Suspension Front: Front fork disassembly, seal replacement, oil levels, damping adjustments, and spring specifications. Suspension Rear: Monoshock rear suspension, linkage, shock absorber service, and adjustment. Brakes Front: Hydraulic disc brake system, caliper service, master cylinder, brake pads, and fluid specifications. Brakes Rear: Hydraulic disc brake system, caliper service, master cylinder, brake pads, and fluid specifications. Wheels And Tires: Wheel bearing inspection and replacement, spoke tensioning, tire pressure, and fitment. Frame And Bodywork: Frame inspection, seat, fenders, handlebars, and control levers. Procedures Included Routine Maintenance: Oil changes, chain lubrication and adjustment, air filter cleaning, spark plug replacement. Tune Ups: Carburetor adjustment, ignition timing checks, and general performance optimization. Troubleshooting: Diagnostic procedures for common starting, running, and performance issues. Disassembly And Assembly: Detailed step-by-step instructions for component removal and installation. Overhaul Procedures: Comprehensive instructions for rebuilding major engine components and assemblies. Inspection And Replacement: Guidelines for inspecting wear and tear on parts and recommending replacement. Special Tool Identification: References to and illustrations of specialized tools required for specific tasks. Technical Depth Depth Of Coverage: In-depth technical information suitable for professional mechanics and experienced enthusiasts. Safety Information: Emphasis on safety precautions, warnings (WARNING, CAUTION, NOTE), and proper usage of tools and equipment. Proprietary Components: Includes instructions for proprietary Yamaha components and refers to manufacturer instructions for any third-party parts. 📊 Manual Specifications File Format File Format: PDF File Type: Digital Document Print Quality Printability: High-resolution, printable pages. Binding Type Binding Type: Not Applicable (Digital File) Paper Type Paper Type: Not Applicable (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, reed-valve induction Displacement: 124cc Bore X Stroke: Approx. 54.0 mm x 54.5 mm (varies slightly by year, check manual for specifics) Compression Ratio: Varies by year, typically around 9.5:1 - 10.5:1 (check manual) Performance Horsepower: Approx. 35-40 HP (at crankshaft, varies by year and tuning) Torque: Not typically specified in typical marketing terms for this class of bike, but torque curve is key. Fuel System Carburetor Type: Mikuni VM Series (e.g., VM28 or VM30, size varies by year) Fuel Type: Unleaded gasoline, 91 octane or higher recommended. Oil Mixture: Premix (50:1 ratio with high-quality 2-stroke oil) or Auto-lube system (check manual for specific year). Engine Component Specs Spark Plug Type: NGK BR8ES or equivalent (check manual for exact specification) 🔧 Transmission Standard Transmission Type: Constant-mesh 6-speed sequential Features Clutch Type: Wet, multi-disc, cable-actuated Gear Ratios: Specific gear ratios are detailed within the manual. Transmission Oil Type: Yamaha motorcycle gear oil (e.g., Yamalube Gear Oil) or equivalent SAE 80W API GL-4. Transmission Oil Capacity Transmission Oil Capacity: Approx. 0.75 Liters (check manual for exact capacity and fill level). 📐 Dimensions Exterior Overall Length: Varies by year, typically around 2160-2175 mm (85.0-85.6 in) Overall Width: Varies by year, typically around 800-825 mm (31.5-32.5 in) Overall Height: Varies by year, typically around 1270-1290 mm (50.0-50.8 in) Weights Dry Weight: Approx. 94-97 kg (207-214 lbs) (varies by year) Wet Weight: Approx. 100-103 kg (220-227 lbs) (with all fluids, varies by year) Wheelbase Wheelbase: Varies by year, typically around 1440-1445 mm (56.7-56.9 in) Ground Clearance Ground Clearance: Varies by year, typically around 350-360 mm (13.8-14.2 in) Seat Height Seat Height: Varies by year, typically around 960-965 mm (37.8-38.0 in) 🛡️ Safety...
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Tipo: Motorcycle
Fabricante:
Sku: 66426
Coleções: ALL Marine

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Yamaha YZ125 1996-2006 Workshop RepairService Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ125
Model Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Vehicle Type:
Off-road Motorcycle (Motocross)
👋 Introduction
Market Position
Segment:
2-stroke Motocross Motorcycle
Competitive Analysis
Competitors Era:
Competed against models from Honda (CR125R), Suzuki (RM125), Kawasaki (KX125).
Key Features
Engine Type:
High-performance liquid-cooled, reed-valve inducted, 2-stroke engine.
Suspension Type:
Advanced Kayaba (KYB) suspension components, including USD forks and a Monoshock rear.
Chassis Design:
Lightweight aluminum or steel frame optimized for motocross handling.
Value Proposition
Diy Maintenance Savings:
Enables owners to save money by performing maintenance and repairs themselves, avoiding dealer labor costs.
Professional Service Replication:
Empowers users to perform repairs with the same quality and accuracy as a professional technician.
📋 Manual Details
Coverage Areas
Coverage Type:
Workshop Service Manual
Primary Audience:
Mechanical Technicians
Secondary Audience:
Enthusiast Owners
Page Count
Page Count:
553
Manual Type
Manual Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Electronic Download (Email)
Printability
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, overhaul, and assembly of the 125cc two-stroke engine.
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel tank, fuel lines, and fuel pump (if applicable).
Ignition System:
CDI unit, spark plug, ignition coil, stator, and timing specifications.
Lubrication System:
Two-stroke oil injection system (if applicable), gear oil specifications, and lubrication points.
Exhaust System:
Exhaust pipe, silencer, and reed valve assembly.
Transmission:
Gearbox disassembly, inspection, repair, clutch assembly, and operation.
Cooling System:
Air-cooling system, fin cleaning, and inspection.
Electrical System:
Wiring diagrams, lighting (if applicable), switches, fuses, and battery (if applicable).
Suspension Front:
Front fork disassembly, seal replacement, oil levels, damping adjustments, and spring specifications.
Suspension Rear:
Monoshock rear suspension, linkage, shock absorber service, and adjustment.
Brakes Front:
Hydraulic disc brake system, caliper service, master cylinder, brake pads, and fluid specifications.
Brakes Rear:
Hydraulic disc brake system, caliper service, master cylinder, brake pads, and fluid specifications.
Wheels And Tires:
Wheel bearing inspection and replacement, spoke tensioning, tire pressure, and fitment.
Frame And Bodywork:
Frame inspection, seat, fenders, handlebars, and control levers.
Procedures Included
Routine Maintenance:
Oil changes, chain lubrication and adjustment, air filter cleaning, spark plug replacement.
Tune Ups:
Carburetor adjustment, ignition timing checks, and general performance optimization.
Troubleshooting:
Diagnostic procedures for common starting, running, and performance issues.
Disassembly And Assembly:
Detailed step-by-step instructions for component removal and installation.
Overhaul Procedures:
Comprehensive instructions for rebuilding major engine components and assemblies.
Inspection And Replacement:
Guidelines for inspecting wear and tear on parts and recommending replacement.
Special Tool Identification:
References to and illustrations of specialized tools required for specific tasks.
Technical Depth
Depth Of Coverage:
In-depth technical information suitable for professional mechanics and experienced enthusiasts.
Safety Information:
Emphasis on safety precautions, warnings (WARNING, CAUTION, NOTE), and proper usage of tools and equipment.
Proprietary Components:
Includes instructions for proprietary Yamaha components and refers to manufacturer instructions for any third-party parts.
📊 Manual Specifications
File Format
File Format:
PDF
File Type:
Digital Document
Print Quality
Printability:
High-resolution, printable pages.
Binding Type
Binding Type:
Not Applicable (Digital File)
Paper Type
Paper Type:
Not Applicable (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, reed-valve induction
Displacement:
124cc
Bore X Stroke:
Approx. 54.0 mm x 54.5 mm (varies slightly by year, check manual for specifics)
Compression Ratio:
Varies by year, typically around 9.5:1 - 10.5:1 (check manual)
Performance
Horsepower:
Approx. 35-40 HP (at crankshaft, varies by year and tuning)
Torque:
Not typically specified in typical marketing terms for this class of bike, but torque curve is key.
Fuel System
Carburetor Type:
Mikuni VM Series (e.g., VM28 or VM30, size varies by year)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended.
Oil Mixture:
Premix (50:1 ratio with high-quality 2-stroke oil) or Auto-lube system (check manual for specific year).
Engine Component Specs
Spark Plug Type:
NGK BR8ES or equivalent (check manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 6-speed sequential
Features
Clutch Type:
Wet, multi-disc, cable-actuated
Gear Ratios:
Specific gear ratios are detailed within the manual.
Transmission Oil Type:
Yamaha motorcycle gear oil (e.g., Yamalube Gear Oil) or equivalent SAE 80W API GL-4.
Transmission Oil Capacity
Transmission Oil Capacity:
Approx. 0.75 Liters (check manual for exact capacity and fill level).
📐 Dimensions
Exterior
Overall Length:
Varies by year, typically around 2160-2175 mm (85.0-85.6 in)
Overall Width:
Varies by year, typically around 800-825 mm (31.5-32.5 in)
Overall Height:
Varies by year, typically around 1270-1290 mm (50.0-50.8 in)
Weights
Dry Weight:
Approx. 94-97 kg (207-214 lbs) (varies by year)
Wet Weight:
Approx. 100-103 kg (220-227 lbs) (with all fluids, varies by year)
Wheelbase
Wheelbase:
Varies by year, typically around 1440-1445 mm (56.7-56.9 in)
Ground Clearance
Ground Clearance:
Varies by year, typically around 350-360 mm (13.8-14.2 in)
Seat Height
Seat Height:
Varies by year, typically around 960-965 mm (37.8-38.0 in)
🛡️ Safety Features
Ratings
Safety Standards Compliance:
Designed for closed-course competition; not street legal.
Active Features
Braking System:
Powerful hydraulic disc brakes front and rear for decisive stopping power.
Passive Features
Frame Integrity:
Robust frame design for stability and impact resistance.
Warning Symbols
Hazard Indicators:
Manual utilizes WARNING, CAUTION, and NOTE symbols to highlight critical safety and procedural information.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable to this motocross model.
Driver Assistance
Assistance Features:
Not applicable to this motocross model.
Connectivity
Connectivity Options:
Not applicable to this motocross model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific hours or mileage, typically after every few rides or at specific hour marks (e.g., 10-20 hours).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (after every few rides).
Spark Plug Replacement:
Inspect regularly, replace as needed based on performance and manual recommendations (e.g., every 20-40 hours).
Chain Lubrication Adjustment:
Lubricate and check tension before every ride.
Suspension Service:
Recommended fork oil changes and seal inspections at specified intervals (e.g., 20-40 hours) or as per manual.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke premix oil (e.g., Yamalube 2R, Motul 800 2T Factory Line) at 50:1 ratio, or Yamaha's Auto-lube oil for the injection system if equipped.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, piston and rings, brake pads, chain and sprockets, wheel bearings, suspension seals.
Engine Maintenance Focus:
Due to its 2-stroke nature, regular top-end rebuilds (piston, rings) are common maintenance items for optimal performance.
📚 Vehicle History
Brand Heritage
Motocross Legacy:
Yamaha has a long and successful history in motocross racing, with the YZ line being a cornerstone.
Model Evolution
Yz125 Development:
The YZ125 has undergone continuous evolution, focusing on increased power, improved suspension, and chassis refinement throughout its production.
Production
Manufacturing Origin:
Manufactured by Yamaha Motor Company, Japan.
🏆 Awards & Recognition
Recognitions
Motocross Performance:
The YZ125 has a long history of competitive success in motocross events and championships across various levels.
Certifications
Racing Homologation:
Designed and built to FIM and AMA racing specifications for motocross competition.
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