This comprehensive 1996 Arctic Cat Cougar 2-Up Snowmobile repair manual provides detailed instructions and guidance for every aspect of maintenance and repair. Originally designed for dealership technicians and certified shop repairmen, this manual offers a complete teardown of the 1996 Arctic Cat Cougar 2-Up snowmobile, ensuring you have the knowledge and resources to tackle any repair.

The manual features easy-to-understand, step-by-step procedures covering the entire vehicle, from general information to specific component repairs. Topics include:

**General Information:** External View, Machine Identification, Terms, Stages, Pre-Season Preparation, Maintenance, Periodic Maintenance, High Altitude Tuning, Tune-Up, Special Tools, Precautions Before Service.

**Fuel System:** Carburetor (Removal, Disassembly, Inspection, Assembly, Installation, Tuning and Adjustment, Carburetor Tuning Data, Starter Cable Adjustment, Throttle Cable Adjustment, Oil Pump Cable Adjustment, Low Speed Tuning, Mid-Range and High Speed Tuning, Troubleshooting), Fuel Injection System (Fuel Injection Repair, Fuel Injection Troubleshooting, Fuel Injection Specifications), Intake.

**Chassis:** Steering (Assembly, Adjustment), Skis (Inspection, Assembly), Oil Tank, Fuel Tank.

**Electrical:** Ignition System (Troubleshooting, Ignition Timing, Spark Gap Test, Ignition Coil, Spark Plug, Pickup and C.D.I. Charging Coil Test, C.D.I. Unit), Lighting System (Headlight Beam Adjustment, Lighting Coil Test, Voltage Regulator), Charging System (Charging Circuit Test, Checking Silicon Rectifier), Electric Starting System (Stater Motor, Stater Relay Switch, Battery).

**Engine:** Engine Removal, Disassembly and Inspection, Recoil Starter, Flywheel Magneto, Primary Sheave, Oil Pump, Top End, Bottom End, Assembly and Adjustment (Bottom End, Top End, Oil Pump Gear Case, Primary Sheave, Flywheel Magneto, Recoil Starter), Engine Installation, Troubleshooting.

**Power Train:** Sheave Alignment, Clutch Tuning, Clutch Setting Data, Charging Clutch Engagement and Shift RPM, V-Belt (Removal, Inspection), Primary Sheave (Removal, Disassembly, Inspection, Assembly), Secondary Sheave (Removal, Inspection, Assembly), Chain Case (Disassembly, Inspection, Gearing, Assembly), Brake (Disassembly, Inspection, Assembly, Brake Adjustment), Slide Rail Suspension (Removal, Inspection, Adjustment, Installation), Drive (Removal, Inspection, Assembly), Track Adjustment.

**Miscellaneous:** Wiring Diagrams, Wire and Cable Routing Diagrams, Specifications, Tightening Torque, Conversion Tables, Exploded Diagrams.

This manual is your comprehensive resource for maintaining and repairing your 1996 Arctic Cat Cougar 2-Up snowmobile, empowering you to keep your machine running smoothly and efficiently.

The 1996 Arctic Cat Cougar 2-Up was a popular choice among snowmobile enthusiasts seeking a versatile and comfortable ride for both solo adventures and two-up trips. This model boasted a powerful and reliable 600cc twin-cylinder engine, providing ample power for traversing challenging terrain and pulling a passenger. The Cougar 2-Up was renowned for its smooth handling and stable performance, even at high speeds. Its suspension system, featuring independent front and rear suspensions with coil-over shocks, effectively absorbed bumps and maintained a comfortable ride quality. The spacious seat with a high backrest ensured comfortable seating for both the rider and passenger, while a wide running board offered ample foot room for a secure and relaxing ride.

The 1996 Arctic Cat Cougar 2-Up featured several practical and convenient features that enhanced its usability. Its electric start system ensured effortless ignition even in cold weather, while the headlight offered excellent visibility during night rides. A convenient storage compartment under the seat provided space for essential gear, and the digital instrument cluster provided essential information, such as speed, RPM, and fuel level. The Cougar 2-Up also came equipped with a sturdy skid plate to protect the underside of the vehicle from rocks and other debris. With its combination of powerful performance, comfortable ride, and practical features, the 1996 Arctic Cat Cougar 2-Up offered an exceptional snowmobiling experience for riders of all skill levels, whether traversing challenging backcountry trails or enjoying leisurely rides with a passenger.