🏷️ Basic Information Identification Make: Chevrolet Model: K2500 Year: 1996 Generation: Third Generation (GMT400) Codes Platform Code: GMT400 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, professional mechanics Competitive Analysis Advantage: Officially licensed, factory-derived information, convenient digital access compared to outdated printed manuals Key Features Data Source: Licensed OE (Original Equipment) materials Developer: RepairSurge Access Duration: One year of access (with option for renewal discounts) 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Estimated Pages: Extensive (specific count not provided, typical for factory service manuals of this era, likely 1500+ pages) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download (Software) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, overhaul), cooling system, lubrication system, fuel system, ignition system, emissions control system Drivetrain: Transmission (manual and automatic), transfer case, driveshafts, axles, differentials Suspension And Steering: Front suspension, rear suspension, steering gear, power steering system, wheel alignment Brakes: Front disc brakes, rear drum brakes, anti-lock braking system (ABS), parking brake Electrical System: Battery, charging system, starting system, lighting, instruments and gauges, body controls, powertrain controls, chassis controls HVAC: Heating, ventilation, and air conditioning (HVAC) system components and operation Body And Frame: Body construction, exterior trim, interior trim, doors, glass, bumpers Wiring Diagrams: Detailed electrical wiring diagrams for all major systems Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, lubrication Diagnostics: Step-by-step diagnostic procedures for common and complex issues, diagnostic trouble codes (DTCs) interpretation Repair: Detailed repair procedures for all major components and systems, including disassembly, component replacement, and reassembly Troubleshooting: Troubleshooting guides for identifying and resolving specific symptoms Special Tools: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: Factory-level, comprehensive Diagnostic Tools: Information relevant to using OBD-II diagnostic scan tools Rebuild Procedures: Complete engine and transmission rebuild procedures with specifications 📊 Manual Specifications File Format Digital Format: PDF Accessibility: Accessible on PC, laptop, smartphone, tablet via web browser Searchability: Searchable text (typical for professionally produced PDF manuals) Print Quality Digital Quality: High-resolution, factory-derived data Binding Type Binding: Not applicable (digital download) Paper Type Paper: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Options: 5.7L V8 Vortec (L31), 7.4L V8 Vortec (L29) Performance 5.7L L31 Horsepower: Approx. 255 hp @ 4600 rpm 5.7L L31 Torque: Approx. 330 lb-ft @ 2800 rpm 7.4L L29 Horsepower: Approx. 290 hp @ 4000 rpm 7.4L L29 Torque: Approx. 410 lb-ft @ 3200 rpm Fuel System Injection: Multi-port Fuel Injection (MPFI) / Throttle Body Injection (TBI) depending on specific sub-model and emissions standards Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Types: 4-speed Automatic (4L60E, 4L80E), 5-speed Manual (NV4500) Optional Optional Transmissions: Various heavy-duty automatic and manual options depending on configuration Features Transfer Case: 2-speed transfer case (e.g., NP241C) for 4WD models 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab, Crew Cab (less common for K2500) Bed Lengths: 6.5 ft, 8 ft Weights Gvwr: Varies by configuration, typically between 7200-9400 lbs 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for 1996 are not readily available in a summarized format; vehicles of this era generally had fewer standardized crash test data points compared to modern vehicles. Active Features ABS: Anti-lock Braking System (ABS) available on rear wheels or four wheels Passive Features Airbags: Driver-side airbag standard 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player, basic speaker systems. Driver Assistance ABS: Anti-lock Braking System (ABS) Connectivity Diagnostic Ports: OBD-II port for emissions and diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on usage and oil type (refer to manual for specific recommendations). Tune Up Interval: Spark plug replacement typically around 100,000 miles for modern plugs, but earlier for conventional plugs (refer to manual). Transmission Fluid Change: Recommended every 30,000-50,000 miles or as specified by driving conditions (refer to manual). Fluid Specifications Engine Oil Type: API SG, SH, or SJ certified, SAE 10W-30 or 5W-30 viscosity (refer to manual for specific climate and engine recommendations). Coolant Type: Ethylene Glycol based antifreeze, 50/50 mix with distilled water. Transmission Fluid Type Auto: Dexron-III (or equivalent) Transmission Fluid Type Manual: GL-4 gear oil (specific weight varies, refer to manual) Known Issues Common Wear Items: Sway bar links, ball joints, tie rod ends, brake pads/rotors, fuel pump, radiator, heater core Electrical Gremlins: Can sometimes experience minor electrical issues related to aging wiring harnesses or grounds. 📚 Vehicle History Brand Heritage Chevrolet Truck Legacy: Chevrolet has a long-standing reputation for producing durable and capable pickup trucks, with the K-series being a cornerstone since the 1960s. Model Evolution Gmt400 Introduction: The GMT400 platform debuted in 1988 and was a significant modernization for Chevrolet trucks, featuring improved aerodynamics, ride comfort,...