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Land Rover Discovery 1996 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery Year: 1996 Codes Chassis Code: LT Generation Discovery Generation: Series I (Pre-facelift and Facelift) 👋 Introduction Market Position Vehicle Segment: Mid-size to large luxury SUV / Off-road vehicle. Target Audience: Families, outdoor enthusiasts, off-road adventurers seeking capability and versatility. Competitive Analysis Key Competitors: Jeep Grand Cherokee, Toyota Land Cruiser (80 Series), Mitsubishi Pajero (Gen II), Ford Explorer. Key Features Off Road Capability: Permanent four-wheel drive, robust chassis, significant suspension travel, optional locking differentials. Body On Frame Construction: Durable and proven construction for off-road resilience and towing capacity. Spacious Interior: Accommodating up to seven occupants with flexible seating arrangements. 📋 Manual Details Coverage Areas Manual Coverage Overview: Comprehensive repair and maintenance for 1996 Land Rover Discovery. Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Printed Book / Digital (PDF) 📖 Manual Coverage Systems Covered Engine And Cooling: Engine disassembly, assembly, diagnostics, cooling system, lubrication system, fuel injection, ignition system. Transmission And Drivetrain: Manual and automatic transmission overhaul, transfer case, differentials, driveshafts, CV joints. Suspension And Steering: Coil spring and optional air suspension systems, anti-roll bars, steering rack, power steering system. Brakes And Wheels: Hydraulic brake system, ABS, parking brake, wheel hub assemblies, brake rotor and pad replacement. Electrical And Lighting: Wiring diagrams, charging system, starting system, lighting, instrumentation, body electricals, ECU diagnostics. Body And Chassis: Body panel removal and installation, interior trim, glass replacement, chassis lubrication, rust prevention. HVAC And Emissions: Heating, ventilation, air conditioning (HVAC) system, emissions control system. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection. Troubleshooting And Diagnostics: Systematic diagnostic procedures for common and uncommon faults, error code interpretation. Component Removal And Installation: Detailed steps for removing and refitting all major mechanical and electrical components. Overhaul And Rebuild: Complete overhaul procedures for engines, transmissions, and differentials. Specifications And Tolerances: Torque values, clearances, fluid capacities, and critical measurement specifications. Technical Depth Depth Of Information: Expert-level detail suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Tools: Guidance on using specialized diagnostic equipment and interpreting results. Wiring Diagrams: Full-color, detailed electrical wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format Digital Format Features: Searchable text, hyperlinked sections, printable pages. Print Quality Printed Format Quality: High-resolution scans of original factory documents, clear diagrams and text. Binding Type Printed Binding: Durable comb binding or perfect binding for lay-flat usability. Paper Type Printed Paper Quality: Heavyweight, glossy paper stock to withstand shop use. ⚙️ Engine Specifications Primary Engine Engine Code Petrol 1: 3.9L V8 (Rover V8) Engine Displacement Petrol 1: 3947 cc Engine Type Petrol 1: OHV V8 Horsepower Petrol 1: Approx. 182 hp @ 4750 rpm Torque Petrol 1: Approx. 236 lb-ft @ 3250 rpm Engine Code Diesel 1: 2.5L Turbocharged Diesel (VM Motori) Engine Displacement Diesel 1: 2499 cc Engine Type Diesel 1: SOHC Inline-4 Turbocharged Diesel Horsepower Diesel 1: Approx. 111 hp @ 4200 rpm Torque Diesel 1: Approx. 195 lb-ft @ 1800 rpm Fuel System Fuel System Petrol: Electronic Fuel Injection (Bosch or Lucas) Fuel System Diesel: Indirect Injection (Rotary or In-line Injection Pump) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (LT77 or R380) Optional Optional Transmission: 4-speed Automatic (ZF 4HP22 EH) Features Drivetrain: Permanent 4WD with center differential (lockable option). Transfer Case: 2-speed, high/low range transfer box. 📐 Dimensions Exterior Wheelbase: 108 inches (2743 mm) Length: 177.7 inches (4513 mm) Width: 70.8 inches (1798 mm) Height: 73.5 inches (1867 mm) Weights Curb Weight: Approx. 4400 - 4700 lbs (2000 - 2130 kg) Towing Capacity: Up to 7700 lbs (3500 kg) 🛡️ Safety Features Ratings NHTSA Crash Test Rating: Not extensively tested by NHTSA for this era, but generally considered robust. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Traction Control: Optional, often linked with specific trim levels or V8 models. Passive Features Airbags: Driver and front passenger airbags standard. Seat Belts: Three-point seat belts with pretensioners in the front, three-point belts in rear. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, with optional amplifier and speaker upgrades. Navigation: Very limited or non-existent factory navigation systems for this era. Aftermarket installations are common. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Connectivity Features: Basic connectivity for auxiliary devices (e.g., tape adapter for MP3 players) if equipped with cassette player. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 6 months (depending on oil type and driving conditions). Transmission Fluid Change: Automatic: 30,000 - 60,000 miles. Manual: Check and top-up as needed, overhaul recommended at higher mileage. Spark Plug Replacement: Every 30,000 miles for V8 (platinum recommended). Coolant Flush Interval: Every 2 years or 30,000 miles. Fluid Specifications Engine Oil Petrol: SAE 15W-40 or 10W-40...
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Tipo: Car
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Sku: 369944
Coleções: ALL Land Rover

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Land Rover Discovery 1996 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Discovery
Year:
1996
Codes
Chassis Code:
LT
Generation
Discovery Generation:
Series I (Pre-facelift and Facelift)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size to large luxury SUV / Off-road vehicle.
Target Audience:
Families, outdoor enthusiasts, off-road adventurers seeking capability and versatility.
Competitive Analysis
Key Competitors:
Jeep Grand Cherokee, Toyota Land Cruiser (80 Series), Mitsubishi Pajero (Gen II), Ford Explorer.
Key Features
Off Road Capability:
Permanent four-wheel drive, robust chassis, significant suspension travel, optional locking differentials.
Body On Frame Construction:
Durable and proven construction for off-road resilience and towing capacity.
Spacious Interior:
Accommodating up to seven occupants with flexible seating arrangements.
📋 Manual Details
Coverage Areas
Manual Coverage Overview:
Comprehensive repair and maintenance for 1996 Land Rover Discovery.
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Printed Book / Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine And Cooling:
Engine disassembly, assembly, diagnostics, cooling system, lubrication system, fuel injection, ignition system.
Transmission And Drivetrain:
Manual and automatic transmission overhaul, transfer case, differentials, driveshafts, CV joints.
Suspension And Steering:
Coil spring and optional air suspension systems, anti-roll bars, steering rack, power steering system.
Brakes And Wheels:
Hydraulic brake system, ABS, parking brake, wheel hub assemblies, brake rotor and pad replacement.
Electrical And Lighting:
Wiring diagrams, charging system, starting system, lighting, instrumentation, body electricals, ECU diagnostics.
Body And Chassis:
Body panel removal and installation, interior trim, glass replacement, chassis lubrication, rust prevention.
HVAC And Emissions:
Heating, ventilation, air conditioning (HVAC) system, emissions control system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection.
Troubleshooting And Diagnostics:
Systematic diagnostic procedures for common and uncommon faults, error code interpretation.
Component Removal And Installation:
Detailed steps for removing and refitting all major mechanical and electrical components.
Overhaul And Rebuild:
Complete overhaul procedures for engines, transmissions, and differentials.
Specifications And Tolerances:
Torque values, clearances, fluid capacities, and critical measurement specifications.
Technical Depth
Depth Of Information:
Expert-level detail suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Tools:
Guidance on using specialized diagnostic equipment and interpreting results.
Wiring Diagrams:
Full-color, detailed electrical wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
Digital Format Features:
Searchable text, hyperlinked sections, printable pages.
Print Quality
Printed Format Quality:
High-resolution scans of original factory documents, clear diagrams and text.
Binding Type
Printed Binding:
Durable comb binding or perfect binding for lay-flat usability.
Paper Type
Printed Paper Quality:
Heavyweight, glossy paper stock to withstand shop use.
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol 1:
3.9L V8 (Rover V8)
Engine Displacement Petrol 1:
3947 cc
Engine Type Petrol 1:
OHV V8
Horsepower Petrol 1:
Approx. 182 hp @ 4750 rpm
Torque Petrol 1:
Approx. 236 lb-ft @ 3250 rpm
Engine Code Diesel 1:
2.5L Turbocharged Diesel (VM Motori)
Engine Displacement Diesel 1:
2499 cc
Engine Type Diesel 1:
SOHC Inline-4 Turbocharged Diesel
Horsepower Diesel 1:
Approx. 111 hp @ 4200 rpm
Torque Diesel 1:
Approx. 195 lb-ft @ 1800 rpm
Fuel System
Fuel System Petrol:
Electronic Fuel Injection (Bosch or Lucas)
Fuel System Diesel:
Indirect Injection (Rotary or In-line Injection Pump)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (LT77 or R380)
Optional
Optional Transmission:
4-speed Automatic (ZF 4HP22 EH)
Features
Drivetrain:
Permanent 4WD with center differential (lockable option).
Transfer Case:
2-speed, high/low range transfer box.
📐 Dimensions
Exterior
Wheelbase:
108 inches (2743 mm)
Length:
177.7 inches (4513 mm)
Width:
70.8 inches (1798 mm)
Height:
73.5 inches (1867 mm)
Weights
Curb Weight:
Approx. 4400 - 4700 lbs (2000 - 2130 kg)
Towing Capacity:
Up to 7700 lbs (3500 kg)
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating:
Not extensively tested by NHTSA for this era, but generally considered robust.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Traction Control:
Optional, often linked with specific trim levels or V8 models.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seat Belts:
Three-point seat belts with pretensioners in the front, three-point belts in rear.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with optional amplifier and speaker upgrades.
Navigation:
Very limited or non-existent factory navigation systems for this era. Aftermarket installations are common.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Connectivity Features:
Basic connectivity for auxiliary devices (e.g., tape adapter for MP3 players) if equipped with cassette player.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 6 months (depending on oil type and driving conditions).
Transmission Fluid Change:
Automatic: 30,000 - 60,000 miles. Manual: Check and top-up as needed, overhaul recommended at higher mileage.
Spark Plug Replacement:
Every 30,000 miles for V8 (platinum recommended).
Coolant Flush Interval:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Petrol:
SAE 15W-40 or 10W-40 (check manual for specific API rating).
Engine Oil Diesel:
SAE 15W-40 or 10W-40 Diesel Engine Oil (API CG-4 or equivalent).
Transmission Fluid Auto:
Dexron IIE or Dexron III Automatic Transmission Fluid.
Transmission Fluid Manual:
API GL-4 or GL-5 Gear Oil (e.g., Castrol EPX 80W-90).
Coolant:
Ethylene Glycol based coolant (e.g., Rover Anti-freeze/Anti-boil).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Diesel Engine Common Faults:
Head gasket failure, injector pump issues, turbocharger wear, glow plug problems.
V8 Engine Common Faults:
Oil leaks (rocker covers, crank seals), head gasket leaks, distributor issues, camshaft wear.
Air Suspension Common Faults:
Air spring leaks, compressor failure, height sensor issues, valve block leaks.
Rust And Corrosion:
Chassis rust, particularly around outriggers and suspension mounts; corrosion on body panels and fuel lines.
Electrical Gremlins:
Wiring harness issues, faulty switches, water ingress into ECUs and modules, battery drain.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
British brand with a long history of producing rugged, capable off-road vehicles, starting with the Series I Land Rover.
Model Evolution
Discovery Series I Introduction:
Launched in 1989 as a more affordable, family-oriented alternative to the Range Rover Classic.
1996 Model Year Updates:
Likely represents the facelifted Series I, introducing revised interior and exterior styling, and potentially updated engine options.
Production
Manufacturing Location:
Solihull, West Midlands, England.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently praised for its off-road prowess and ability to tackle challenging terrain.
Towing Capability Recognition:
Recognized for its strong towing capabilities, making it suitable for recreational use.
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