The 1996 Mazda Millenia is a luxury mid-size sedan from the first generation (JA), designed to compete with established luxury marques. It offers a refined driving experience, characterized by a quiet interior and a focus on driver engagement, embodying Mazda's evolving "Zoom-Zoom" philosophy. Notable for its available Miller Cycle supercharged engine, the Millenia provides both a standard 2.5L V6 and a more potent 3.0L V6 option, paired with a sophisticated 4-speed automatic transmission. Its engineering quality and reliability are supported by a robust chassis, including MacPherson strut front and multi-link rear suspension, and advanced braking systems, making it a compelling choice in its segment. This comprehensive repair and service manual provides in-depth coverage of the 1996 Mazda Millenia, designed for professional technicians and dedicated DIY mechanics. It meticulously details all aspects of the vehicle, including mechanical and electrical systems, bodywork, maintenance procedures, and diagnostic troubleshooting. Within its extensive pages, you will find factory-level information on the engine, transmission, suspension, braking systems, and electrical components, complete with step-by-step repair instructions, specifications, and torque values. This manual is an essential resource for ensuring the proper maintenance, repair, and optimal performance of your Mazda Millenia. 🏷️ Basic Information Identification Make: Mazda Model: Millenia Year: 1996 Product Name: Mazda Millenia 1996 Repair Service Manual PDF Download Product Description: Mazda Millenia 1996 Repair Service Manual-Service Manual Repair PDF Download Generation Generation Designation: First Generation (JA) 👋 Introduction Market Position Segment: Luxury Mid-size Sedan Competitive Analysis Competitors 1996: Acura Legend, Lexus ES 300, Toyota Avalon, Infiniti J30 Key Features Distinguishing Technology: Miller Cycle Supercharged engine (optional on Millenia S) Target Audience Intended Users: Professional Technicians and Do-It-Yourself Mechanics with basic electrical and mechanical knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Body, Maintenance, Repair, Diagnostics, Troubleshooting Page Count Estimated Page Count: Likely extensive, consistent with factory service manuals (e.g., 1500-3000+ pages for comprehensive coverage) Manual Type Type: Comprehensive Repair and Service Manual Language Language: English Format File Format: PDF Print Quality: Full Printable Digital Features: Zoom IN/OUT functionality Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine (3.0L V6 Miller Cycle Supercharged 'KLZE', 2.5L V6 DOHC 'KLDE'), Transmission (Automatic - INVECS-II 4-Speed) Chassis: Suspension (Front: MacPherson Strut, Rear: Multi-Link), Steering (Power Rack and Pinion), Brakes (Front: Ventilated Discs, Rear: Discs) Electrical: Wiring Diagrams, Lighting, Ignition System, Charging System, Starting System, Audio System, Climate Control Electronics, ECU/PCM Diagnostics Body And Interior: Body Panels, Doors, Windows, Seats, Dashboard, Trim, HVAC System, Safety Restraints Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses, Fluid Checks and Replacements Repair: Engine Rebuild, Transmission Overhaul, Brake Component Replacement, Suspension Bushing Replacement, Electrical Component Repair Diagnostics: Troubleshooting Guides, Symptom-Based Diagnosis, Diagnostic Trouble Codes (DTCs) Disassembly Assembly: Step-by-step instructions for component removal and reinstallation Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes specifications, torque values, and detailed procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Yes Binding Type Binding: Digital (N/A for paper binding) Paper Type Paper: Digital (N/A for paper type) ⚙️ Engine Specifications Primary Engine Engine Code Standard: KL-DE Engine Type Standard: 3.0L (2954cc) DOHC V6, 24-valve Engine Code Optional: KL-ZE (S Model) Engine Type Optional: 3.0L (2954cc) DOHC V6 with Supercharger (Miller Cycle) Performance Horsepower Standard: Approx. 200-210 hp @ 6000 rpm Torque Standard: Approx. 200-205 lb-ft @ 5000 rpm Horsepower Optional: Approx. 240-250 hp @ 6000 rpm Torque Optional: Approx. 250-260 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline 🔧 Transmission Standard Transmission Type: 4-Speed Automatic with Overdrive (INVECS-II) Optional Transmission Type Options: Not available (only automatic) Features Transmission Features: Electronically controlled, adaptive shifting logic Fluid Specifications Automatic Transmission Fluid Type: Mazda ATF-MV or equivalent Dexron III 📐 Dimensions Exterior Wheelbase: Approx. 107.1 inches (2720 mm) Length: Approx. 191.9 inches (4875 mm) Width: Approx. 70.3 inches (1785 mm) Height: Approx. 54.1 inches (1375 mm) Weights Curb Weight: Approx. 3400-3600 lbs (1542-1633 kg), varies by trim and options 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Likely 4-star (based on contemporary ratings for similar vehicles) NHTSA Frontal Impact Passenger: Likely 4-star (based on contemporary ratings for similar vehicles) Active Features ABS: Standard Traction Control: Available on some models/trims Passive Features Airbags: Driver and Passenger front airbags Seatbelts: Front pretensioners, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette/CD player, available Bose premium sound system Driver Assistance Cruise Control: Standard Climate Control HVAC System: Automatic Climate Control (optional/standard on higher trims), Manual Climate Control 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every...