🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: FD Model Year: 1996 Codes Chassis Code: FD3S Engine Code Primary: 13B-REW 👋 Introduction Market Position Market Position: The Mazda RX-7 (FD generation) is a halo sports car, renowned for its rotary engine and distinctive styling. This manual targets enthusiasts and professional mechanics who maintain or restore these highly specialized vehicles. Competitive Analysis Competitive Analysis: Competed against other lightweight, performance-oriented coupes like the Nissan 300ZX, Toyota Supra, and Porsche 968. Its unique rotary powertrain set it apart significantly. Key Features Key Features: Twin-sequential turbocharged rotary engine, lightweight chassis, advanced suspension for its era, iconic design. 📋 Manual Details Coverage Areas Coverage Areas: Complete Service and Repair Page Count Page Count: Extensive (typical for full service manual, estimated 1000+ pages) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Rotary Engine (13B-REW), Apex Seals, Rotor Housings, Eccentric Shaft, Lubrication System, Cooling System, Intake System, Exhaust System, Turbocharger System (Twin Sequential) Engine Management: Fuel Injection System (EFI), Ignition System, Engine Control Unit (ECU), Sensors (MAP, TPS, O2, Crankshaft Position, etc.), Emission Control Systems (SAS) Transmission: Manual Transmission (R154 derivative often found in aftermarket), Clutch System, Driveshaft, Differential Brakes: Hydraulic System, ABS (Anti-lock Braking System), Front and Rear Brake Components (Calipers, Rotors, Pads), Parking Brake Suspension: Front Independent Suspension (Double Wishbone), Rear Independent Suspension (Multi-link), Shock Absorbers, Springs, Bushings, Steering System (Power Steering) Electrical: Battery, Alternator, Starter Motor, Lighting Systems, Fuses, Relays, Wiring Diagrams, Body Control Module (BCM), Power Windows, Power Locks, Audio System Body And Frame: Body Panels, Doors, Hood, Trunk, Bumpers, Chassis Structure, Interior Trim, Seats HVAC: Heating, Ventilation, and Air Conditioning System, Components (Compressor, Condenser, Evaporator), Refrigerant Handling Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Coolant Flushes, Belt Inspections/Replacements, Brake Fluid Service Diagnostic Procedures: Troubleshooting Guides, Symptom-based Diagnostics, DTC (Diagnostic Trouble Code) Interpretation and Resolution Repair Procedures: Step-by-step Disassembly and Reassembly Instructions for all major components Component Overhaul: Detailed instructions for engine rebuilds, transmission overhauls, brake system servicing Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Specifications And Tolerances: Precise measurements, clearances, and torque values for all critical components Technical Depth Technical Depth: Full Factory Level - Covers everything from basic fluid checks to complete engine and transmission rebuilds, including diagnostics and troubleshooting. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (if properly OCR'd) Print Quality: Printable at high resolution Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Displacement Effective: 1.3L (1308cc) Engine Code: 13B-REW Aspirated: Twin-sequential Turbocharged Performance Horsepower Peak: 255 hp @ 6500 rpm (US Spec) Torque Peak: 217 lb-ft @ 5000 rpm (US Spec) Fuel System Fuel System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Lubrication Oil Type Recommended: API SG/SH or SJ, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on ambient temperature) Oil Capacity: Approx. 5.7 US Quarts (5.4 Liters) with filter change 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (less common for enthusiasts) Features Gear Ratios Manual: Provided within manual (specific ratios vary slightly by market and model year update) Transmission Fluid Type: GL-4 Gear Oil (e.g., 75W-90, consult manual for exact spec) Transmission Fluid Capacity: Approx. 2.2 US Quarts (2.1 Liters) 📐 Dimensions Exterior Length: 170.1 inches (4320 mm) Width: 69.1 inches (1755 mm) Height: 48.2 inches (1225 mm) Wheelbase: 95.5 inches (2425 mm) Weights Curb Weight Approx: 2840-3030 lbs (1290-1375 kg) depending on trim and equipment Gross Vehicle Weight Rating: N/A (typically not a primary spec for this class of vehicle, check manual) 🛡️ Safety Features Ratings NHTSA Ratings: N/A (Safety standards and testing protocols differ significantly for vehicles of this era and Japanese market focus) Active Features Active Features: ABS (Anti-lock Braking System) Passive Features Passive Features: Driver and Passenger Airbags, Seatbelts with Pretensioners, Crumple Zones 💡 Technology Features Infotainment Infotainment System: Basic factory audio system with AM/FM radio, cassette player, and optional CD player. Limited by era. Driver Assistance Driver Assistance: ABS (Anti-lock Braking System) Connectivity Connectivity: None (no Bluetooth, USB, or smartphone integration) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, whichever comes first (highly recommended for rotary engines due to oil consumption and lubrication needs). Spark Plug Replacement: Every 30,000-60,000 miles (specific interval depends on plug type; rotary engines often use two plugs per rotor). Coolant Flush: Every 2 years or 30,000 miles. Timing Belt Replacement: N/A (Rotary engines do not have timing belts; they use a chain or gears for the eccentric shaft). Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (refer to...