Aprilia Pegaso 650 1997-1999 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Model Year:
1997-1999
Vehicle Type:
Dual-sport Motorcycle
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, saves on professional labor costs
Key Features
Content Features:
Hundreds of pages, detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, enlarged insets, numbered table of contents
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999
Styles Covered:
All Styles
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Workshop Service Repair Manual
Origin:
Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant download after payment
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
📖 Manual Coverage
Systems Covered
Engine:
General Information, Fuel System, Cooling System, Top End, Lubrication System, Removal/Installation
Drivetrain:
Clutch, Crankshaft/Transmission, Final Drive
Chassis:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical:
Electrical System, Wiring Diagrams
Appendix:
Includes supplemental information, specifications, or diagrams as needed.
Fuel System Details:
Carburetor tuning, fuel pump (if applicable), fuel filter replacement, fuel tank service.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Repair:
Step-by-step repair procedures for all covered systems, based on complete disassembly
Troubleshooting:
Diagnostic procedures, problem identification, troubleshooting guides, electrical system troubleshooting
Engine Rebuild:
Detailed procedures for top-end rebuild, piston, rings, valve service, and more.
Suspension Service:
Front fork overhaul (seals, oil), rear shock absorber inspection and replacement procedures.
Electrical Diagnostics:
Troubleshooting common electrical faults, testing components, and interpreting wiring diagrams.
Technical Depth
Depth:
Comprehensive factory-level detail for DIY enthusiasts and experienced mechanics
Illustrations:
Hundreds of photos and illustrations, including enlarged insets for detailed part examination.
📊 Manual Specifications
File Format
Quality:
Professional quality, in-depth
Requirements:
Adobe PDF Reader
Print Quality
Printability:
Printable without any restriction, entire manual or specific pages
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Engine Displacement:
650 cc (approximate, specific to the Pegaso 650 Rotax engine)
Performance
Horsepower:
Refer to manual for specific figures (typically in the 45-50 HP range for this model)
Torque:
Refer to manual for specific figures
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni BST or similar, as is common for this era and engine)
Carburetor Type:
Specific carburetor model and jetting details will be in the manual, likely Mikuni
Engine Top End
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive Type:
Chain drive
Gear Ratios:
Specific gear ratios will be detailed in the manual.
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for precise specifications
Seat Height:
Refer to manual for precise specifications
Weights
Dry Weight:
Refer to manual for precise specifications (typically around 170-180 kg)
Gross Vehicle Weight Rating:
Refer to manual
Payload Capacity:
Refer to manual
🛡️ Safety Features
Ratings
Safety Standard:
Refer to manual for specific safety features and guidelines
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, trip meter, basic warning lights.
Driver Assistance
ABS:
Optional on some models, refer to manual for specific vehicle configuration
Connectivity
Charging System:
Alternator with voltage regulator
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific interval (typically 5,000-7,500 km or annually)
Valve Clearance Check:
Refer to manual for specific interval (typically 10,000-15,000 km)
Spark Plug Replacement:
Refer to manual for interval and correct spark plug type
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API SG or higher, SAE 10W-40 or 15W-50 (depending on climate)
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Fork Oil Type:
Refer to manual for viscosity and type (e.g., SAE 10W)
Known Issues
Common Wear Items:
Clutch wear, swingarm bearings, rear shock absorber, stator coil failure (especially on earlier models), fuel line degradation.
Electrical Common Faults:
Wiring harness chafe points, rectifier/regulator issues, starter solenoid reliability.
Engine Quirks:
Oil consumption can increase with high mileage, timing chain tensioner noise.
Brake System Common Faults:
Brake caliper piston seizing, hose degradation.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Engine Source:
The Aprilia Pegaso 650 of this era utilized the well-regarded Rotax 654 engine, also found in BMW F650 models.
Engine Provider:
Rotax (for the 654cc engine)
Engine Designation:
Rotax 654
Production
Production Period:
1990s