The Mazda 626 Station Wagon, part of the GD/GV (Fifth Generation), was a practical and engaging mid-size family vehicle produced for the model years 1997 through 2002. Known for Mazda's characteristic driving dynamics, this wagon offered a more spirited driving experience compared to many of its competitors. It provided ample cargo space and comfortable seating for five, making it a versatile choice for daily commutes and longer journeys. Built with a focus on reliability and solid engineering, the 626 Station Wagon was a well-regarded option in its segment, competing with vehicles like the Honda Accord Wagon and Toyota Camry Wagon. This comprehensive Factory Repair Service Manual in English is designed to assist owners, mechanics, and technicians in understanding, maintaining, and repairing the Mazda 626 Station Wagon. Covering a wide array of systems, including engine mechanicals, fuel injection, cooling, lubrication, emissions control, transmissions (automatic and manual), drivetrain, suspension, brakes, steering, and electrical systems, this manual provides detailed procedures. It includes essential information on scheduled maintenance, component replacement, diagnostic trouble codes, troubleshooting, and technical specifications, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Generation: GD/GV (Fifth Generation) Codes Chassis Code: GV Body Style: Station Wagon 👋 Introduction Market Position Category: Mid-size Station Wagon Target Audience: Families, individuals seeking a practical and reliable vehicle Competitive Analysis Key Competitors: Honda Accord Wagon, Toyota Camry Wagon, Subaru Outback (later years), Ford Taurus Wagon Key Features Handling: Known for Mazda's 'Zoom-Zoom' driving dynamics, offering a more engaging driving experience than many rivals. Reliability: Generally considered a reliable vehicle with a solid build quality for its era. Practicality: Spacious cargo area, comfortable seating for five, making it a practical choice for daily use and road trips. 📋 Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Regions Covered: Global (specific to markets equipped with these engines/transmissions) Page Count Estimated Page Count: Over 2000 pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Repair Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions control Transmission: Automatic and Manual transmission overhaul, operation, diagnosis, and repair Drivetrain: Front-wheel drive system, axles, CV joints, differential Suspension: Front and rear suspension, shock absorbers, springs, control arms, wheel bearings Brakes: Brake system, hydraulic components, ABS (if equipped), rotor and pad replacement, caliper service Steering: Power steering system, steering rack, tie rod ends, alignment specifications Electrical: Wiring diagrams, charging system, starting system, lighting, instrument cluster, power accessories Body And Interior: Body panels, doors, windows, seats, trim, HVAC system, exterior trim Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting procedures, component testing Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups Repair: Component replacement, assembly, and disassembly for all major systems Troubleshooting: Step-by-step diagnostic charts for common and complex problems Specifications: Torque values, clearances, fluid capacities, electrical resistance values Technical Depth Depth: Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics. 📊 Manual Specifications File Format Quality: High-resolution PDF, searchable text Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE (2.0L DOHC) Engine Displacement 1: 1991 cc (2.0 Liters) Configuration 1: Inline 4-cylinder Horsepower 1: Approx. 125-130 hp (varies slightly by market and year) Torque 1: Approx. 130-135 lb-ft Valvetrain 1: DOHC (Dual Overhead Camshafts), 16 valves Fuel System 1: Electronic Fuel Injection (EFI) Optional Engine Engine Code 2: GF-GE (2.5L DOHC - markets like North America) Engine Displacement 2: 2497 cc (2.5 Liters) Configuration 2: V6 (optional in some markets, not common in wagons of this generation, often sedans) Horsepower 2: Approx. 170 hp (for the V6, if applicable to wagon) Torque 2: Approx. 160 lb-ft (for the V6, if applicable to wagon) Fuel System Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) or Distributor-based ignition depending on market/year. 🔧 Transmission Standard Type 1: 5-Speed Manual Transmission Optional Type 2: 4-Speed Automatic Transmission (Electronically Controlled) Features Torque Converter: Lock-up torque converter (for automatic transmission) Transmission Fluid: Dexron III/Mercon equivalent for automatic; GL-4 for manual 📐 Dimensions Exterior Length: Approx. 4700-4740 mm (185-186.6 inches) Width: Approx. 1755 mm (69.1 inches) Height: Approx. 1450-1470 mm (57.1-57.9 inches) Wheelbase: Approx. 2615 mm (103 inches) Cargo Cargo Volume: Approx. 35.7-37.0 cubic feet (with rear seats up) Weights Curb Weight: Approx. 1300-1450 kg (2866-3197 lbs) Gross Vehicle Weight Rating: Varies by configuration, consult specific vehicle VIN. 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4-star (for driver and passenger, 1997-2002 models are generally good for their era, but specifics vary by year and test protocols). IIHS Small Overlap Front: Not rated (testing protocols changed significantly after this generation) Active Features ABS: Available on higher...