BMW R850 R850R 1997 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1997 👋 Introduction Market Position Segment: Middleweight touring motorcycle Target Audience: Touring riders, commuters, those seeking a balanced and refined motorcycle experience Competitive Analysis Competitors 1997: Moto Guzzi California, Honda VFR750, Kawasaki GTR1000, Yamaha FJR1300 (though FJR launched later) Key Features Engine Layout: Air-cooled, horizontally opposed twin-cylinder Boxer engine Drivetrain Type: Shaft drive, reducing maintenance compared to chain drive Suspension Front: BMW Telelever front suspension system for improved ride and handling Suspension Rear: BMW Paralever single-sided swingarm with monoshock Fueling: Bosch Motronic electronic fuel injection 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Likely Digital (PDF) or Printed Page Count Estimated Page Count: Likely 300-500 pages (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component inspection, timing, valve adjustment, lubrication system Engine Management: Fuel injection system, ignition system, ECU diagnostics, sensor data Transmission Drivetrain: Gearbox service, clutch operation, driveshaft maintenance, final drive inspection Chassis Suspension: Front forks (BMW Telelever), rear shock absorber (Paralever), wheel bearings, steering system Braking System: Brake fluid service, caliper overhaul, ABS system (if equipped), disc and pad replacement Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, instrumentation, fault diagnosis Fuel System: Fuel tank, fuel pump, fuel lines, injectors Cooling System: Oil cooling system (air-cooled with oil cooler) Exhaust System: Exhaust pipe inspection and replacement, muffler service Bodywork Fittings: Fairings, seat, handlebars, instrumentation panel, minor body panel repairs Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, chain adjustment (if applicable, though R850R is shaft drive), brake fluid flush Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable) Repair Overhaul: Detailed step-by-step instructions for component disassembly, repair, and reassembly Component Replacement: Instructions for replacing wear items and major components Electrical Diagnostics: Wiring harness troubleshooting, component testing Technical Depth Level Of Detail: Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Information: Includes torque specifications, tolerances, and diagnostic flowcharts 📊 Manual Specifications File Format Digital Format: PDF (most common for digital manuals), potentially other formats like CHM or HTML Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and technical illustrations Binding Type Physical Binding: Spiral-bound or lay-flat binding is ideal for workshop use Paper Type Paper Quality: Durable, laminated pages or high-quality paper stock for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed boxer-twin Displacement: 848 cc (850 cc class) Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 (approximate) Valve Train: SOHC, 2 valves per cylinder Performance Horsepower: Approximately 70 hp @ 7000 rpm Torque: Approximately 74 Nm (55 lb-ft) @ 5000 rpm Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection with sequential port injection Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Capacity: 20.0 Liters (approximate, including reserve) Lubrication Oil Capacity: Approximately 3.0 Liters (with filter change) Oil Type: SAE 20W-50 or 10W-40 motorcycle specific, API SG or higher Ignition Ignition System: Digital electronic ignition (Bosch Motronic) Spark Plugs Spark Plug Type: NGK BKR7EK or equivalent (check manual for exact specification) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate clutch, operated by cable Final Drive: Shaft drive to rear wheel Features Gear Ratios: Specific ratios would be detailed in the manual, but typical for this era's BMW boxers. Final Drive Ratio: Specific ratio would be detailed in the manual. 📐 Dimensions Exterior Length: Approx. 2,170 mm (85.4 in) Width: Approx. 810 mm (31.9 in) at handlebars Height: Approx. 1,330 mm (52.4 in) at seat height Weights Dry Weight: Approx. 219 kg (483 lbs) Wet Weight: Approx. 235 kg (518 lbs) (with all fluids and a full tank) Load Capacity: Check manual for specific payload rating Wheelbase Wheelbase: Approx. 1,430 mm (56.3 in) 🛡️ Safety Features Ratings Crash Safety: Motorcycles are not typically rated by automotive safety agencies (e.g., NHTSA, Euro NCAP). Safety relies on rider skill and vehicle handling characteristics. Active Features Braking System: Optional BMW Motorrad ABS (Anti-lock Braking System) may be available on some models of this era. Lighting: Halogen headlight, LED taillight (check specific model variant) Passive Features Frame Construction: Steel tube frame, designed for stability and rider feedback Ergonomics: Comfortable riding position for touring 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, fuel gauge, warning lights, odometer, trip meter. Likely no integrated audio or navigation from factory. Driver Assistance ABS System: Optional BMW Motorrad ABS system available on some models. Connectivity Diagnostic Ports: Likely has diagnostic connectors for electronic fault finding using specialized BMW tools. 🔧 Maintenance Service Intervals Oil Filter Change: Every 10,000 km (6,000 miles) or annually, whichever comes first Engine Oil Change: Every 10,000 km (6,000 miles) or annually Spark Plug Replacement: Every 20,000 km (12,000 miles) or as...
Bosch Motronic electronic fuel injection with sequential port injection
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Capacity:
20.0 Liters (approximate, including reserve)
Lubrication
Oil Capacity:
Approximately 3.0 Liters (with filter change)
Oil Type:
SAE 20W-50 or 10W-40 motorcycle specific, API SG or higher
Ignition
Ignition System:
Digital electronic ignition (Bosch Motronic)
Spark Plugs
Spark Plug Type:
NGK BKR7EK or equivalent (check manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Single dry plate clutch, operated by cable
Final Drive:
Shaft drive to rear wheel
Features
Gear Ratios:
Specific ratios would be detailed in the manual, but typical for this era's BMW boxers.
Final Drive Ratio:
Specific ratio would be detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 810 mm (31.9 in) at handlebars
Height:
Approx. 1,330 mm (52.4 in) at seat height
Weights
Dry Weight:
Approx. 219 kg (483 lbs)
Wet Weight:
Approx. 235 kg (518 lbs) (with all fluids and a full tank)
Load Capacity:
Check manual for specific payload rating
Wheelbase
Wheelbase:
Approx. 1,430 mm (56.3 in)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles are not typically rated by automotive safety agencies (e.g., NHTSA, Euro NCAP). Safety relies on rider skill and vehicle handling characteristics.
Active Features
Braking System:
Optional BMW Motorrad ABS (Anti-lock Braking System) may be available on some models of this era.
Lighting:
Halogen headlight, LED taillight (check specific model variant)
Passive Features
Frame Construction:
Steel tube frame, designed for stability and rider feedback
Ergonomics:
Comfortable riding position for touring
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, fuel gauge, warning lights, odometer, trip meter. Likely no integrated audio or navigation from factory.
Driver Assistance
ABS System:
Optional BMW Motorrad ABS system available on some models.
Connectivity
Diagnostic Ports:
Likely has diagnostic connectors for electronic fault finding using specialized BMW tools.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Engine Oil Change:
Every 10,000 km (6,000 miles) or annually
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as needed based on inspection
Air Filter Service:
Every 10,000 km (6,000 miles) or annually
Brake Fluid Flush:
Every 2 years, regardless of mileage
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 or 10W-40 (refer to manual for ambient temperature recommendations)
BMW electrical systems of this era can sometimes be prone to minor issues, requiring careful diagnosis. The manual's wiring diagrams are crucial.
Telelever Maintenance:
Requires specific procedures for pivot bearing lubrication and adjustment.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW has a long and storied history in motorcycle manufacturing, dating back to the 1920s, known for engineering excellence and innovative designs.
Model Evolution
R Series Lineage:
The R850R is part of the long-standing R-series Boxer lineage, which has evolved significantly over decades. It offered a more accessible entry point into BMW's larger displacement touring bikes.
Predecessors Successors:
Evolved from earlier R100RT/RS models and paved the way for later R1100R/R1150R models.
Production
Production Period:
The R850R was produced from the mid-1990s to the early 2000s.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The R850R was generally well-received for its comfortable ride, predictable handling, and build quality, though often considered a bit understated compared to its larger brethren.
Certifications
Quality Standards:
BMW adheres to strict quality control and manufacturing standards.
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