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KIA SPORTAGE 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 1997 Codes Chassis Code: K00 Platform: Mazda B-Series (predecessor) 👋 Introduction Market Position Market Position: Compact SUV/Off-road utility vehicle, positioned as an affordable and capable option for light off-roading and everyday use. Competitive Analysis Competitive Analysis: Competed against vehicles like the Toyota RAV4, Honda CR-V, Isuzu Rodeo, and Mitsubishi Montero Sport in its segment. Key Features Key Features: Body-on-frame construction, available 4WD, capable off-road suspension, versatile interior, robust engine options. 📋 Manual Details Coverage Areas Coverage Areas: Full Service & Repair Page Count Page Count: Estimated 1000+ pages (typical for a comprehensive service manual of this era) Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Control System (ECM/ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Drivetrain (4WD System), Transmission (Manual & Automatic), Clutch, Brakes (Hydraulic, ABS), Steering System, Suspension System (Front & Rear), Body & Chassis, Electrical System (Wiring Diagrams, Lighting, Accessories), HVAC System, Safety Systems (Airbags), Diagnostic Procedures, Torque Specifications Procedures Included Procedures Included: Routine Maintenance, Scheduled Maintenance, Component Removal & Installation, Diagnostic Troubleshooting Flowcharts, Repair Procedures, Overhaul Procedures, Adjustments, Specifications & Tolerances, Wiring Harness Repair, Body Panel Alignment, Interior Trim Removal/Installation Technical Depth Technical Depth: Comprehensive; covers everything from basic fluid changes and inspections to complete engine rebuilds, transmission overhauls, and advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF (Searchable Text, Printable Pages) Print Quality Print Quality: High-resolution scans of original factory documentation Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 2.0L DOHC 4-cylinder (G4CP) Engine Options Engine Options: Also available with a 2.0L SOHC 4-cylinder and a 2.5L SOHC 4-cylinder engine in some markets. Performance Horsepower 2.0L DOHc: Approx. 122 hp @ 5,500 rpm Torque 2.0L DOHc: Approx. 135 lb-ft @ 3,500 rpm Fuel System Fuel System: Multi-point Fuel Injection (MPI) Ignition System Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack setup depending on exact engine variant Bore Stroke 2.0L Dohc Bore Stroke 2.0L DOHc: 82.0 mm x 93.5 mm Compression Ratio 2.0L Dohc Compression Ratio 2.0L DOHc: 9.6:1 🔧 Transmission Standard Transmission Standard Transmission: 5-speed Manual Transmission Optional Transmission Optional Transmission: 4-speed Automatic Transmission Drivetrain Drivetrain: Rear-Wheel Drive (RWD) or On-Demand 4-Wheel Drive (4WD) Transmission Fluid Manual Transmission Fluid Manual: API GL-4, SAE 75W-90 Gear Oil Transmission Fluid Automatic Transmission Fluid Automatic: Kia Genuine ATF SP-III or equivalent 📐 Dimensions Exterior Length Exterior Length: Approx. 4,215 mm (165.9 in) Exterior Width Exterior Width: Approx. 1,730 mm (68.1 in) Exterior Height Exterior Height: Approx. 1,660 mm (65.4 in) Wheelbase Wheelbase: Approx. 2,650 mm (104.3 in) Curb Weight Curb Weight: Approx. 1,500 - 1,700 kg (3,300 - 3,750 lbs) depending on configuration Tire Size Tire Size: 215/70R15 Wheel Bolt Pattern Wheel Bolt Pattern: 5x139.7 Fuel Tank Capacity Fuel Tank Capacity: 60 Liters (15.9 US gallons) 🛡️ Safety Features Ratings Ratings: NHTSA ratings for this period are less standardized than modern tests. Likely received average ratings for its class at the time. Active Features Active Features: Anti-lock Braking System (ABS) - Optional on some trims Passive Features Passive Features: Driver and Passenger Airbags, Three-point Seatbelts with Pretensioners, Crumple Zones Child Seat Anchors Child Seat Anchors: ISOFIX/LATCH system not standard; likely utilizes seatbelt methods for child seat installation. 💡 Technology Features Infotainment Infotainment: Basic AM/FM Radio with Cassette Player, optional CD Player. Limited to analog systems. Driver Assistance Driver Assistance: ABS (optional), basic traction control systems were not common in this generation. Connectivity Connectivity: No modern connectivity features (Bluetooth, USB, smartphone integration). 🔧 Maintenance Service Intervals Oil Change Service Intervals Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Service Intervals Filters Service Intervals Filters: Engine Oil Filter: Replace with oil change. Air Filter: Every 15,000 miles (24,000 km) or annually. Fuel Filter: Every 30,000 miles (48,000 km). Service Intervals Spark Plugs Service Intervals Spark Plugs: Every 60,000 miles (96,000 km) for standard plugs, or as specified for platinum/iridium plugs if fitted. Fluid Specifications Engine Oil Fluid Specifications Engine Oil: API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on climate) Fluid Specifications Coolant Fluid Specifications Coolant: Ethylene glycol-based antifreeze (50/50 mix with distilled water) for -34°C (-30°F) protection. Kia Genuine Coolant or equivalent. Fluid Specifications Brake Fluid Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Hydraulic Brake Fluid Fluid Capacities Engine Oil Fluid Capacities Engine Oil: Approx. 4.0 Liters (4.2 Quarts) with filter change Fluid Capacities Coolant Fluid Capacities Coolant: Approx. 6.5 Liters (6.9 Quarts) Known Issues Known Issues: Timing belt replacement is critical (interference engine), potential for oil leaks from valve cover gasket and rear...
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Sku: 416567
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KIA SPORTAGE 1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
1997
Codes
Chassis Code:
K00
Platform:
Mazda B-Series (predecessor)
👋 Introduction
Market Position
Market Position:
Compact SUV/Off-road utility vehicle, positioned as an affordable and capable option for light off-roading and everyday use.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Toyota RAV4, Honda CR-V, Isuzu Rodeo, and Mitsubishi Montero Sport in its segment.
Key Features
Key Features:
Body-on-frame construction, available 4WD, capable off-road suspension, versatile interior, robust engine options.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service & Repair
Page Count
Page Count:
Estimated 1000+ pages (typical for a comprehensive service manual of this era)
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System (ECM/ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Drivetrain (4WD System), Transmission (Manual & Automatic), Clutch, Brakes (Hydraulic, ABS), Steering System, Suspension System (Front & Rear), Body & Chassis, Electrical System (Wiring Diagrams, Lighting, Accessories), HVAC System, Safety Systems (Airbags), Diagnostic Procedures, Torque Specifications
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Component Removal & Installation, Diagnostic Troubleshooting Flowcharts, Repair Procedures, Overhaul Procedures, Adjustments, Specifications & Tolerances, Wiring Harness Repair, Body Panel Alignment, Interior Trim Removal/Installation
Technical Depth
Technical Depth:
Comprehensive; covers everything from basic fluid changes and inspections to complete engine rebuilds, transmission overhauls, and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable Text, Printable Pages)
Print Quality
Print Quality:
High-resolution scans of original factory documentation
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L DOHC 4-cylinder (G4CP)
Engine Options
Engine Options:
Also available with a 2.0L SOHC 4-cylinder and a 2.5L SOHC 4-cylinder engine in some markets.
Performance
Horsepower 2.0L DOHc:
Approx. 122 hp @ 5,500 rpm
Torque 2.0L DOHc:
Approx. 135 lb-ft @ 3,500 rpm
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack setup depending on exact engine variant
Bore Stroke 2.0L Dohc
Bore Stroke 2.0L DOHc:
82.0 mm x 93.5 mm
Compression Ratio 2.0L Dohc
Compression Ratio 2.0L DOHc:
9.6:1
🔧 Transmission
Standard Transmission
Standard Transmission:
5-speed Manual Transmission
Optional Transmission
Optional Transmission:
4-speed Automatic Transmission
Drivetrain
Drivetrain:
Rear-Wheel Drive (RWD) or On-Demand 4-Wheel Drive (4WD)
Transmission Fluid Manual
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil
Transmission Fluid Automatic
Transmission Fluid Automatic:
Kia Genuine ATF SP-III or equivalent
📐 Dimensions
Exterior Length
Exterior Length:
Approx. 4,215 mm (165.9 in)
Exterior Width
Exterior Width:
Approx. 1,730 mm (68.1 in)
Exterior Height
Exterior Height:
Approx. 1,660 mm (65.4 in)
Wheelbase
Wheelbase:
Approx. 2,650 mm (104.3 in)
Curb Weight
Curb Weight:
Approx. 1,500 - 1,700 kg (3,300 - 3,750 lbs) depending on configuration
Tire Size
Tire Size:
215/70R15
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x139.7
Fuel Tank Capacity
Fuel Tank Capacity:
60 Liters (15.9 US gallons)
🛡️ Safety Features
Ratings
Ratings:
NHTSA ratings for this period are less standardized than modern tests. Likely received average ratings for its class at the time.
Active Features
Active Features:
Anti-lock Braking System (ABS) - Optional on some trims
Passive Features
Passive Features:
Driver and Passenger Airbags, Three-point Seatbelts with Pretensioners, Crumple Zones
Child Seat Anchors
Child Seat Anchors:
ISOFIX/LATCH system not standard; likely utilizes seatbelt methods for child seat installation.
💡 Technology Features
Infotainment
Infotainment:
Basic AM/FM Radio with Cassette Player, optional CD Player. Limited to analog systems.
Driver Assistance
Driver Assistance:
ABS (optional), basic traction control systems were not common in this generation.
Connectivity
Connectivity:
No modern connectivity features (Bluetooth, USB, smartphone integration).
🔧 Maintenance
Service Intervals Oil Change
Service Intervals Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Service Intervals Filters
Service Intervals Filters:
Engine Oil Filter: Replace with oil change. Air Filter: Every 15,000 miles (24,000 km) or annually. Fuel Filter: Every 30,000 miles (48,000 km).
Service Intervals Spark Plugs
Service Intervals Spark Plugs:
Every 60,000 miles (96,000 km) for standard plugs, or as specified for platinum/iridium plugs if fitted.
Fluid Specifications Engine Oil
Fluid Specifications Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on climate)
Fluid Specifications Coolant
Fluid Specifications Coolant:
Ethylene glycol-based antifreeze (50/50 mix with distilled water) for -34°C (-30°F) protection. Kia Genuine Coolant or equivalent.
Fluid Specifications Brake Fluid
Fluid Specifications Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Fluid Capacities Engine Oil
Fluid Capacities Engine Oil:
Approx. 4.0 Liters (4.2 Quarts) with filter change
Fluid Capacities Coolant
Fluid Capacities Coolant:
Approx. 6.5 Liters (6.9 Quarts)
Known Issues
Known Issues:
Timing belt replacement is critical (interference engine), potential for oil leaks from valve cover gasket and rear main seal, occasional issues with window regulators, HVAC blower motor failures, and aging rubber suspension components. Early ABS systems can be prone to failure.
Timing Belt Replacement Interval
Timing Belt Replacement Interval:
Every 60,000 miles (96,000 km) or 4 years.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia, founded in 1944, evolved from manufacturing steel tubing and bicycles to becoming South Korea's second-largest automobile manufacturer. Known for offering value-packed vehicles.
Model Evolution
Model Evolution:
The 1997 Sportage marked the first generation (KM). It was designed as a compact SUV with a focus on affordability and utility, sharing its chassis and some mechanicals with Mazda and Ford (due to joint ventures at the time).
Production
Production Years:
1993-2002 (First Generation)
Production Locations
Production Locations:
South Korea (Kia's primary manufacturing base)
Sales Figures
Sales Figures:
Early Sportage models sold reasonably well globally, establishing Kia's presence in the SUV market.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1997 model are scarce, the Sportage was recognized for its value and off-road capability in its class by automotive publications of the era.
Ratings
Ratings:
Consumer satisfaction and reliability ratings were generally moderate for this first-generation model, with some variability depending on specific markets and configurations.
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